Slide 1
Slide 1 text
Smart manufacturing:
Work smarter not harder
Clara De Smet
Slide 2
Slide 2 text
Summary
• What is smart manufacturing?
• A practical use case
• Case study
• Achieving success
2
Slide 3
Slide 3 text
Industry 1.0
• Mechanisation of manufacturing
• Steam power
Industry 2.0
• Mass production
• Globalization
Industry 3.0
• Digitization
• IC
Industry 4.0
• IoT
• AI, cloud computing
What is smart manufacturing?
3
Slide 4
Slide 4 text
Definition
• Smart manufacturing?
• Smart industry?
• Smart factory?
• Digital manufacturing?
4
Slide 5
Slide 5 text
Definition
• Not only manufacturing processes
• Integration with design, sales, distribution...
• Goal: optimize workflow
5
Slide 6
Slide 6 text
• Traditional manufacturing plant
• Steps toward smart solutions
6
A practical use case
Slide 7
Slide 7 text
A practical use case (1)
• Machine break down
• Maintenance?
• Reactive
• Log breakdowns &
measurements
• Predictive maintenance
• Preventive
7
Slide 8
Slide 8 text
A practical use case (2)
• Overview of manufacturing
uptime & output
• Reports lag behind
• Equip sensors
• Combine sensor information
• Reports based on real-time
information
• Digital twin
8
Slide 9
Slide 9 text
A practical use case (3)
• Customized bicycles
• Programming machines for
customization
• Add actuators to IoT system
• Send instructions through IoT
• Link to order system
9
Slide 10
Slide 10 text
A practical use case (4)
• Anticipating growth • Cloud computing
• Scale as needed (both short and
long term)
10
Slide 11
Slide 11 text
Connecting the dots
11
Slide 12
Slide 12 text
Custom manufacturing
• Bicycle example = typical
• Also applicable to highly customized products
• Focus more on design phase
12
Slide 13
Slide 13 text
Case study: introduction
• Tube A -> B
• Producible
• Preference
13
Slide 14
Slide 14 text
Case study: introduction
• Tube A -> B
• Producible
• Preference
14
Slide 15
Slide 15 text
Case study: introduction
• Tube A -> B
• Producible
• Preference
15
Slide 16
Slide 16 text
Case study: current process
• Order arrives
• Drawing solution
• Labour intensive
• Stiffles growth
• Looking for an automated solution
16
Slide 17
Slide 17 text
Case study: our approach
• Inventory of constraints
• Inventory of optimization criteria
• Conversations with domain experts
17
Slide 18
Slide 18 text
18
Slide 19
Slide 19 text
Pain points & achieving success
• It’s a leap
• Manage expectations
• “Pilot pergatory”
• ROI
• Not just an IT project
• Vision
19
Slide 20
Slide 20 text
Conclusion
20
Slide 21
Slide 21 text
Thank you
Twentynext
Kennedyplein 246
5611 ZT Eindhoven
Tel +31 (0)88 276 2345
www.twentynext.nl
[email protected]