OF D.D.ENTERPRISES. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF DDE IS PROHIBITED. 8 A DRG NO :- 044B16-SUT-01-02-L001 REV :- 02 REV. DATE CHANGES DRAWN CHECKED APPROVED SCALE : - NTS QTY. :- TITLE :- PROJECT NO. :- 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 B C D E F A B C D E F 00 PLW AC SD 19.07.2017 ISSUED FOR CLIENT'S APPROVAL 044B16 01 D. D. ENTERPRISES DDE PLOT NO. 81-B/12 M.I.D.C. BHOSARI, PUNE, MAHARASHTRA, INDIA-411026. SYSTEM ARCHITECTURE FOR SUITE-1 (AQUEOUS) & SUITE-2 (SUSPENSION) 01 SMK AC SD 24.11.2017 REVISED AS PER CLIENT'S COMMENT 02 SK AC SD 25.04.2018 NOTE 2 UPDATED REFERENCE DRAWINGS 1) P&ID DRG NO :- 044B16-SUT-01-101-001 REV.asb 2) P&ID DRG NO :- 044B16-SUT-02-101-001 REV.asb NOTE 1) COMMUNICATION CABLE MARKED AS IS IN CUSTOMER SCOPE. 2) COMMON SCADA WITH OPERATIONAL REDUNDACY FOR SUITE-1, SUITE-2, SUITE-3 AND SUITE-4. OPERATION FOR ALL SUITES CAN BE PERFORMED FROM BOTH SCADA PCS. DATABASE FOR BATCH REPORT, ALARM, TRENDS AND AUDIT TRAIL WILL BE STORED ON ASSET CENTER PC ONLY. REPORT VIEW OR PRINT IS POSSIBLE FROM BOTH SCADA PCS. AUTO BACKUP FROM ASSET CENTER PC TO CLIENT SERVER SHALL BE CONFIGURED ON PERIODIC BASIS SO AS TO ENSURE THAT DATA WILL NOT EXCEED DEFINED LIMIT AND OLD DATA WILL NOT BE OVERWRITTEN. SHEET :- 1 OF 5 1756-PA75 1756-PA75 REDUNDANT PLC SYSTEM (COMMON FOR ALL SUITES) 5 P O R T 1756-L74 1756-EN2T 1756-RM2 1756-N2 1756-L74 1756-EN2T 1756-RM2 1756-N2 1756-EN2T 1756-N2 1756-N2 1756-N2 1756-N2 1756-EN2T OS FT VIEW SE STATION 250 DISPLAY OS REDUNDANT SCADA STATION (COMMON FOR ALL SUITES) FT VIEW SE STATION 250 DISPLAY 1734 IE4C 1734 AENT 1734 OE4C HUBER SYSTEM (SUITE-1 & 2) 1734 IE8C 1734 AENT 1734 OB4 1734 IB8 CIP AREA(SUITE-1) 1734 IB4 AB HMI 10.4" HMI Powerflex525 VFD 8 P O R T VALVE GANG -1 VALVE GANG -2 1734 IE4C 1734 AENT 1734 OB4 1734 IB4 MFG. AREA (SUITE-1) AB HMI 10.4" HMI Powerflex525 VFD 8 P O R T VALVE GANG -1 1734 IE8C 1734 AENT 1734 IB4 MFG. AREA (SUITE-1) 8 P O R T VALVE GANG -1 VALVE GANG -2 1734 IE4C 1734 AENT 1734 OB4 MFG. AREA (SUITE-1) 8 P O R T VALVE GANG -1 1734 IB4 AB HMI 10.4" HMI Powerflex525 VFD AB HMI 10.4" HMI Powerflex525 VFD 1734 IE8C 1734 AENT 1734 OB4 MFG. AREA (SUITE-1) 16 P O R T VALVE GANG -1 1734 IB8 LOAD CELL LOAD CELL LOAD CELL VALVE GANG -2 VALVE GANG -3 1734 IE8C AB HMI 10.4" HMI 1734 IE8C 1734 AENT 1734 OB4 FLT. AREA (SUITE-1) 16 P O R T 1734 IB8 1734 IE8C AB HMI 10.4" HMI Powerflex525 VFD 1734 IE4C 1734 AENT 1734 OB4 8 P O R T 1734 IB4 LOAD CELL VALVE GANG -1 AB HMI 10.4" HMI Powerflex525 VFD 1734 IE4C 1734 AENT 1734 OB4 8 P O R T 1734 IE2C LOAD CELL VALVE GANG -1 1734 VHSC24 1734 VHSC24 1734 VHSC24 1734 VHSC24 1734 VHSC24 AB HMI 10.4" HMI Powerflex525 VFD 1734 IE4C 1734 AENT 1734 OB4 8 P O R T 1734 IB4 LOAD CELL VALVE GANG -1 AB HMI 10.4" HMI 1734 IE8C 1734 AENT 1734 OB4 1734 IB8 LOAD CELL VALVE GANG -1 1734 IE4C 1734 VHSC24 VALVE GANG -2 1734 IE4C 1734 AENT 5 P O R T 500L-CIP SYSTEM (500L-CIP1-S1/S2 ) (CIP1) 400L JACKETED MANUFACTURING VESSEL (400L-JMV3-S1/S2) (V2) 400L JACKETED MANUFACTURING VESSEL (400L-JMV4-S1) (V3) 1500L JACKETED MANUFACTURING VESSEL (1500L-JMV7-S1) (V5) 1500L JACKETED FILTRATION VESSEL (1500L-JFV1-S1) (V6) 200L JACKETED MANUFACTURING VESSEL (200L-JMV1-S1) (V7) 400L JACKETED MANUFACTURING VESSEL (400L-JMV2-S1/S2) (V4) 20L JACKETED MANUFACTURING VESSEL (20L-JMV5-S1) (V8) 750L JACKETED MANUFACTURING VESSEL (750L-JMV6-S1) (V1) RIO PANEL-01 SYSTEM ARCHITECTURE TO SUITE-2 Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD GATEWAY PLX32-EIP -MBTCP I/O'S FOR HARDWIRE CONNECTION WITH HUBER SYSTEM 1783-BMS20CGL GIGABIT DATABASE SERVER (ASSET CENTER AND FACTORY TALK TRANSACTION MANAGER 5000 TAGS) 1756-EN2T 1756-EN2T 1756-L74 1756-EN2T 1756-EN2T 1756-L74 1756-RMC1-CABLE TO SUITE-3 TO SUITE-4 1734 IE2C HUBER SYSTEM (SUITE-3 & 4) UTILITY STATION-01 (044B16-U1-S1) (U1) VALVE GANG -1 1734 OB4 MV7PP-01 FV1PP-01 (COMMON FOR ALL SUITES) VALVE GANG -1 LOAD CELL VALVE GANG -2 VALVE GANG -3 Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD MFG. AREA (SUITE-1) MFG. AREA (SUITE-1) MFG. AREA (SUITE-1) MFG. AREA (SUITE-1) 1734 IE2C 1734 IE2C 1734 IB4 1734 IE2C 1734 IE2C Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD 16 P O R T COMMON PANEL FOR VFD (SUITE-1) (SERVICE AREA) Powerflex525 VFD 1734 IE2C • PLC/ PCS/ DCS / SCADA, OPC driven systems with remote connectivity and redundancy • SCADA software Supports OPC technology, “Plug & Play” communication, feature-rich GAMP category softwares • Real time data input for MES systems, Alarm & event notification • Fully user configurable and upgradeable, Scalable software, Unique customization level and flexible features with local operations via HMI/ IPC • Technologically and economically optimized solutions • Delivered on Central platform for historians and batch reporting • Can deliver Customized recipes complying to the S-88, GAMP-5 & cGMp SMART AUTOMATION • Reliable and seamless integration into existing control strategies & erternal SCADA/ MES • Batching systems with eBMR recipe management • Graphics based process automation with loops • DDE offers Qualification for Software design, Automation hardware Operating platform and software installation • Unit operations • Supports most demanding research and production environments • Fully-open automation systems compatible with major solutions from (Siemens, Rockwell, Emerson, etc.) Recognized Standards & Guidelines • Computer Validation (GAMP5) • Systems Compliance (e.g. 21CFR11) • Plant Integration (ISA S95.01 & 02) • Batch Control (S88.01 & 02) • Interfaces (OPC, B2MML) • Control System Security (ISA S99) • Fieldbuses (IEC 61158) 20 21 • PLC/ PCS/ DCS / SCADA, OPC driven systems with remote connectivity and redundancy • SCADA software Supports OPC technology, “Plug & Play” communication, feature-rich GAMP category softwares • Real time data input for MES systems, Alarm & event notification • Fully user configurable and upgradeable, Scalable software, Unique customization level and flexible features with local operations via HMI/ IPC • Technologically and economically optimized solutions • Delivered on Central platform for historians and batch reporting • Can deliver Customized recipes complying to the S-88, GAMP-5 & cGMP SMART AUTOMATION • Reliable and seamless integration into existing control strategies & erternal SCADA/ MES • Batching systems with eBMR recipe management • Graphics based process automation with loops • Qualification for Software design, Automation hardware Operating platform and software installation • Unit operations • Supports most demanding research and production environments • Fully-open automation systems compatible with major solutions from (Siemens, Rockwell, Emerson, etc.) Recognized Standards & Guidelines • Computer Validation (GAMP5) • Systems Compliance (e.g. 21CFR11) • Plant Integration (ISA S95.01 & 02) • Batch Control (S88.01 & 02) • Interfaces (OPC, B2MML) • Control System Security (ISA S99) • Fieldbuses (IEC 61158) 06 21 CHANGES VIA CAD ONLY THIS DRAWING IS THE COPY RIGHT OF D.D.ENTERPRISES. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF DDE IS PROHIBITED. 8 A DRG NO :- 044B16-SUT-01-02-L001 REV :- 02 REV. DATE CHANGES DRAWN CHECKED APPROVED SCALE : - NTS QTY. :- TITLE :- PROJECT NO. :- 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 B C D E F A B C D E F 00 PLW AC SD 19.07.2017 ISSUED FOR CLIENT'S APPROVAL 044B16 01 D. D. ENTERPRISES DDE PLOT NO. 81-B/12 M.I.D.C. BHOSARI, PUNE, MAHARASHTRA, INDIA-411026. SYSTEM ARCHITECTURE FOR SUITE-1 (AQUEOUS) & SUITE-2 (SUSPENSION) 01 SMK AC SD 24.11.2017 REVISED AS PER CLIENT'S COMMENT 02 SK AC SD 25.04.2018 NOTE 2 UPDATED REFERENCE DRAWINGS 1) P&ID DRG NO :- 044B16-SUT-01-101-001 REV.asb 2) P&ID DRG NO :- 044B16-SUT-02-101-001 REV.asb NOTE 1) COMMUNICATION CABLE MARKED AS IS IN CUSTOMER SCOPE. 2) COMMON SCADA WITH OPERATIONAL REDUNDACY FOR SUITE-1, SUITE-2, SUITE-3 AND SUITE-4. OPERATION FOR ALL SUITES CAN BE PERFORMED FROM BOTH SCADA PCS. DATABASE FOR BATCH REPORT, ALARM, TRENDS AND AUDIT TRAIL WILL BE STORED ON ASSET CENTER PC ONLY. REPORT VIEW OR PRINT IS POSSIBLE FROM BOTH SCADA PCS. AUTO BACKUP FROM ASSET CENTER PC TO CLIENT SERVER SHALL BE CONFIGURED ON PERIODIC BASIS SO AS TO ENSURE THAT DATA WILL NOT EXCEED DEFINED LIMIT AND OLD DATA WILL NOT BE OVERWRITTEN. SHEET :- 1 OF 5 1756-PA75 1756-PA75 REDUNDANT PLC SYSTEM (COMMON FOR ALL SUITES) 5 P O R T 1756-L74 1756-EN2T 1756-RM2 1756-N2 1756-L74 1756-EN2T 1756-RM2 1756-N2 1756-EN2T 1756-N2 1756-N2 1756-N2 1756-N2 1756-EN2T OS FT VIEW SE STATION 250 DISPLAY OS REDUNDANT SCADA STATION (COMMON FOR ALL SUITES) FT VIEW SE STATION 250 DISPLAY 1734 IE4C 1734 AENT 1734 OE4C HUBER SYSTEM (SUITE-1 & 2) 1734 IE8C 1734 AENT 1734 OB4 1734 IB8 CIP AREA(SUITE-1) 1734 IB4 AB HMI 10.4" HMI Powerflex525 VFD 8 P O R T VALVE GANG -1 VALVE GANG -2 1734 IE4C 1734 AENT 1734 OB4 1734 IB4 MFG. AREA (SUITE-1) AB HMI 10.4" HMI Powerflex525 VFD 8 P O R T VALVE GANG -1 1734 IE8C 1734 AENT 1734 IB4 MFG. AREA (SUITE-1) 8 P O R T VALVE GANG -1 VALVE GANG -2 1734 IE4C 1734 AENT 1734 OB4 MFG. AREA (SUITE-1) 8 P O R T VALVE GANG -1 1734 IB4 AB HMI 10.4" HMI Powerflex525 VFD AB HMI 10.4" HMI Powerflex525 VFD 1734 IE8C 1734 AENT 1734 OB4 MFG. AREA (SUITE-1) 16 P O R T VALVE GANG -1 1734 IB8 LOAD CELL LOAD CELL LOAD CELL VALVE GANG -2 VALVE GANG -3 1734 IE8C AB HMI 10.4" HMI 1734 IE8C 1734 AENT 1734 OB4 FLT. AREA (SUITE-1) 16 P O R T 1734 IB8 1734 IE8C AB HMI 10.4" HMI Powerflex525 VFD 1734 IE4C 1734 AENT 1734 OB4 8 P O R T 1734 IB4 LOAD CELL VALVE GANG -1 AB HMI 10.4" HMI Powerflex525 VFD 1734 IE4C 1734 AENT 1734 OB4 8 P O R T 1734 IE2C LOAD CELL VALVE GANG -1 1734 VHSC24 1734 VHSC24 1734 VHSC24 1734 VHSC24 1734 VHSC24 AB HMI 10.4" HMI Powerflex525 VFD 1734 IE4C 1734 AENT 1734 OB4 8 P O R T 1734 IB4 LOAD CELL VALVE GANG -1 AB HMI 10.4" HMI 1734 IE8C 1734 AENT 1734 OB4 1734 IB8 LOAD CELL VALVE GANG -1 1734 IE4C 1734 VHSC24 VALVE GANG -2 1734 IE4C 1734 AENT 5 P O R T 500L-CIP SYSTEM (500L-CIP1-S1/S2 ) (CIP1) 400L JACKETED MANUFACTURING VESSEL (400L-JMV3-S1/S2) (V2) 400L JACKETED MANUFACTURING VESSEL (400L-JMV4-S1) (V3) 1500L JACKETED MANUFACTURING VESSEL (1500L-JMV7-S1) (V5) 1500L JACKETED FILTRATION VESSEL (1500L-JFV1-S1) (V6) 200L JACKETED MANUFACTURING VESSEL (200L-JMV1-S1) (V7) 400L JACKETED MANUFACTURING VESSEL (400L-JMV2-S1/S2) (V4) 20L JACKETED MANUFACTURING VESSEL (20L-JMV5-S1) (V8) 750L JACKETED MANUFACTURING VESSEL (750L-JMV6-S1) (V1) RIO PANEL-01 SYSTEM ARCHITECTURE TO SUITE-2 Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD GATEWAY PLX32-EIP -MBTCP I/O'S FOR HARDWIRE CONNECTION WITH HUBER SYSTEM 1783-BMS20CGL GIGABIT DATABASE SERVER (ASSET CENTER AND FACTORY TALK TRANSACTION MANAGER 5000 TAGS) 1756-EN2T 1756-EN2T 1756-L74 1756-EN2T 1756-EN2T 1756-L74 1756-RMC1-CABLE TO SUITE-3 TO SUITE-4 1734 IE2C HUBER SYSTEM (SUITE-3 & 4) UTILITY STATION-01 (044B16-U1-S1) (U1) VALVE GANG -1 1734 OB4 MV7PP-01 FV1PP-01 (COMMON FOR ALL SUITES) VALVE GANG -1 LOAD CELL VALVE GANG -2 VALVE GANG -3 Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD MFG. AREA (SUITE-1) MFG. AREA (SUITE-1) MFG. AREA (SUITE-1) MFG. AREA (SUITE-1) 1734 IE2C 1734 IE2C 1734 IB4 1734 IE2C 1734 IE2C Powerflex525 VFD Powerflex525 VFD Powerflex525 VFD 16 P O R T COMMON PANEL FOR VFD (SUITE-1) (SERVICE AREA) Powerflex525 VFD 1734 IE2C