LIMEX / Nonwoven-Fabric

Transcript

1. 1 Nonwoven Fabric LIMEX Spunbond Nonwoven Fabric
2. © 2025 TBM Co., Ltd. All Rights Reserved. LIMEX Pellet Classification of Nonwoven Manufacturing Method 2 スパンボンドだけ Dry-laid process Wet-laid process Polymer-laid process Spunbond Melt blown Chemical Bonding Mechanical Bonding Thermal Bonding Staple Fiber Filament -Needle punched -Spun laced (hydroentangling) -Stitch bonded -Impregnating -Foam coating -Spraying -Print bonding -Calendering -Through air bonding -Sonic bonding Card laid Random air-laid What LIMEX can do; ・Launched: PP-based Spun bond ・Mid-term R&D: melt blown/needle punched/ spun laced
3. © 2025 TBM Co., Ltd. All Rights Reserved. LIMEX Pellet LIMEX for Non-Woven fabric 3 ・比較対象を同目付100％石油由来樹脂製の不織布とした場合 ・特定の製造条件を満たして製造された場合の計算値であり保証値ではありません ・CO2 排出量は原料調達～処分工程を想定 ｜排出係数の主な参照先：LCIデータベース IDEA version 2.3 (2019/12/27) 国立研究開発法人 産業技術総合研究所 安全科学研究部門 IDEAラボ 一般社団法人サステナブル経営推進機構｜ By providing labels, promotes environmental performance Approx.30% Approx.17% CO2 The unique processing technology guarantees strength and physical properties that are not a problem in use compared to conventional products. Sewing, heat sealing and ultrasonic welding available. Flat bags, Tote bags, Suit bags, Cleaning bags, etc., it can be used for a variety of applications. POLA Inc. 01 Available in a variety of shapes, processing methods and colors. 02 Due to unique technology sufficient strength 03 Compared to conventional products, reduce plastic and CO2 emissions Compared to conventional products, LIMEX non-woven bag can reduce plastic approx. 30% and CO2 emissions approx.17% throughout the lifecycle Can be labelled with an ‘environmental appeal label’ if the conditions of use are met. Environmental performance can be communicated externally. An Asian leading non-woven manufacturer Adopted for shopping bags. Adopted for hygiene products. For manufacturers Environmental Performance Features Application Example
4. © 2025 TBM Co., Ltd. All Rights Reserved. LIMEX Pellet LIMEX for PP-based Spunbond fabric 4 ・比較対象を同目付100％石油由来樹脂製の不織布とした場合 ・特定の製造条件を満たして製造された場合の計算値であり保証値ではありません ・CO2 排出量は原料調達～処分工程を想定 ｜排出係数の主な参照先：LCIデータベース IDEA version 2.3 (2019/12/27) 国立研究開発法人 産業技術総合研究所 安全科学研究部門 IDEAラボ 一般社団法人サステナブル経営推進機構｜ The unique processing technology guarantees strength and physical properties. LIMEX Pellet has better dispersion and smaller particle size, which realize high dosage and cost reduction. Agricultural sheet Environmental Performance Application Example Features Compared to virgin PP 100%, LIMEX non-woven fabric can reduce plastic by approximately 53% and CO2 emissions by approximately 38% throughout the lifecycle 01 Realize cost reduction with high dosage 02 Sufficient strength due to unique technology Better Production Efficiency 03 Hygiene/Medical products Shopping bag LIMEX reduces machine cleaning frequency and operating costs compared to conventional MB. Approx.53% Approx.38% CO2 For manufacturers Compared to conventional products, reduce plastic and CO2 emissions
5. © 2025 TBM Co., Ltd. All Rights Reserved. LIMEX Pellet Environmental Impact (Life Cycle Assessment) 5 Compared to PP100%, LIMEX Pellet 70%(containing calcium carbonate 53%) can reduce the amount of petroleum-derived plastic usage by 527kg (- 53%) and Greenhouse Gas emissions by 2,502 kg (-38%) per ton. 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 1 2 3 Greenhouse Gas Emissions［kg-CO2eq］ 0 200 400 600 800 1,000 1,200 1 2 3 Petroleum-derived plastic［kg］ No Item CaCO3 content rate Annual quantity [kg] Petroluem-derived plastic Greenhouse Gas Emissions[kg-CO₂e] Amount[kg] Reduction Amount[kg-CO₂e/month] Reduction 1 PP100% 0% 1,000 1,000 - 6,650 - 2 LIMEX Pellet 40%+PP 30% 1,000 700 -300kg(-30%) 5,538 -1,112kg(17%) 3 LIMEX Pellet 70%+PP 53% 1,000 473 -527kg(-53%) 4,148 -2,502kg(-38%) Calculation Assumptions Calculation scope: From raw material procurement to incineration *Biomass-derived resin is assumed to be carbon neutral, CO2 emitted from the material at the time of incineration is considered to be 0. The biomass content of each resin is not taken into account. Remarks -These values are for reference only. Please note that the values may vary depending on each product's formulation and manufacturing conditions. -The values are subject to change depending on the data acquisition status, etc. -Comparisons with other companies' products are not possible due to differences in LCA calculation methods and data collection methods. -As stated in the Japan Chemical Industry Association document, differences of less than 10% are within the normal margin of error for LCA. - https://www.nikkakyo.org/sites/default/files/ICCA_LCA_Executive_Guid.pdf#page=10 C--Alculation method: Life cycle inventory -Main inventory database: LCI database IDEA version 2.3 (2019/12/27) National Institute of Advanced Industrial Science and Technology (AIST) Safety Science Research Division IDEA Lab. Sustainable Management Promotion Organization (SuMPO)Impact -Assessment method: Climate change IPCC 2013 GWP 100a -53% -38%
6. © 2025 TBM Co., Ltd. All Rights Reserved. LIMEX Pellet Case Study 6 A leading spunbond manufacturer in Indonesia has adopted LIMEX Pellet and realized cost reduction by 8%. CaCO3 MB 30% PP 70% The existing LIMEX fabric LIMEX Pellet 70% PP 30% With LIMEX, Approx. 8% cost reduction ▪Application -Medical/Hygiene fabric -Agricultural fabric ▪Why LIMEX -Successfully maximized the LIMEX dosage to 70% -Achieved cost reduction by approx. 8% -Achieved sufficient strength to meet their standards -Able to propose sustainable options to their clients ▪Dosage
7. © 2025 TBM Co., Ltd. All Rights Reserved. LIMEX Pellet Case Study 7 The strength of LIMEX fabric achieves to meet the customer’s standard. Data Item Test Method Unit ① ② ③ ④ Weight g/m2 26 35 65 100 Thickness mm 0.18 0.20 0.28 0.36 CaCO3 content ASTM D5630 % 36 51 54 57 Tensile maximum strength(MD) JIS L 1913 N/30mm 19 23 24 41 Tensile maximum strength(CD) JIS L 1913 N/30mm 25 16 35 47 Tensile breaking elongation(MD) JIS L 1913 % 109 60 62 94 Tensile breaking elongation(CD) JIS L 1913 % 88 72 64 77
8. © 2025 TBM Co., Ltd. All Rights Reserved. LIMEX Pellet Reference Recipe for Each Application 8 Please refer to the LIMEX dosage for each application formed based on our experience. Application Major Weight(gsm) LIMEX Dosage Hygiene/Medical purpose 20~40gsm Up to 70% Agricultural purpose 20~50gsm Up to 50% +Anti UV MB Packaging/Industrial 50~130gsm Up to 40% +lamination(if needed)
9. © 2025 TBM Co., Ltd. All Rights Reserved. Contact LIMEX 9 本資料の内容は、2025年7月25日現在のものです。また、改良のため予告なく変更することがありますのでご了承下さい。