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Flatness Measurement Using Slip Gauges

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Flatness Measurement Using Slip Gauges

Flatness measurement using slip gauges (also known as gauge blocks) involves utilizing their ultra-flat, lapped surfaces as high-precision dimensional and geometric reference standards in metrology

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PUJARI GANESH

September 02, 2026

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Transcript

  1.  PRINCIPLE  Flatness is measured by comparing the surface

    of the workpiece with a reference plane using slip gauges and a dial indicator. The variation in readings at different points indicates the deviation from a true plane.
  2.  PROCEDURE  Place the workpiece on a surface plate.

     Clean the surface plate, workpiece and slip gauges properly.  Select suitable slip gauges and build a stack of known height.  Place the slip gauge stack near one end (reference point).  Set the dial indicator to zero at the reference position.  Move the dial indicator over different points on the surface.  Record the readings at each point.  Find the maximum and minimum readings.  Calculate the flatness error.
  3.  ADVANTAGES  High accuracy  Simple and reliable method

     Slip gauges provide precise reference  Suitable for precision inspection