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Bitumen: Current Situation and Future Challenge...

Bitumen: Current Situation and Future Challenges - Input from India and Far East

My Talk at AAPT@Indianapolis on AAPT/ISAP Forum

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Murali@IITM

March 24, 2016

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  1. Bitumen: Current Situation and Future Challenges - Input from India

    and Far East J. Murali Krishnan Department of Civil Engineering IIT Madras [email protected] ISAP/AAPT International Forum at AAPT - 2016 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 1 / 34
  2. Outline 1 Some Bitumen Statistics J. Murali Krishnan (IIT Madras)

    Bitumen - India and Far East Mar. 14, 2016 2 / 34
  3. Outline 1 Some Bitumen Statistics 2 Bitumen Specification Systems and

    Production Process J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 2 / 34
  4. Outline 1 Some Bitumen Statistics 2 Bitumen Specification Systems and

    Production Process 3 Challenges and Way Forward J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 2 / 34
  5. Some Bitumen Statistics 1 Some Bitumen Statistics 2 Bitumen Specification

    Systems and Production Process 3 Challenges and Way Forward J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 3 / 34
  6. Some Bitumen Statistics Bitumen Production - http://www.ogj.com J. Murali Krishnan

    (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 4 / 34
  7. Some Bitumen Statistics Refineries – China and India China: 51

    India: 17 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 5 / 34
  8. Some Bitumen Statistics Refineries – Australia and New Zealand Australia:

    7 New Zealand: 1 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 6 / 34
  9. Bitumen Specification Systems and Production Process 1 Some Bitumen Statistics

    2 Bitumen Specification Systems and Production Process 3 Challenges and Way Forward J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 7 / 34
  10. Bitumen Specification Systems and Production Process China Grade A, B

    and C Different grades for different climate PI, Viscosity at 60◦C, Ductility at 10◦C optional WMA in a big way - Mostly surfactant based technology SBS modification mainly for modified binders J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 8 / 34
  11. Bitumen Specification Systems and Production Process Australia First version: A10

    – 1938, 1956, 1967 - Pen at 25◦C 1967 - Introduction of TFOT and Viscosity at 70 and 135◦C Second revision - AS2008 – 1977 : Viscosity at 60 ◦C based specification Limits on viscosity at 135◦C Pen at 15◦C, 200 g, 60 s Third revision - AS2008 – 1997: Pen back to 25◦C, 100 g, 5 s; Viscosity at 60 and 135◦C capped J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 9 / 34
  12. Bitumen Specification Systems and Production Process Australia - Temp. and

    Shear Susceptibility Temperature and Shear Susceptibility J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 10 / 34
  13. Bitumen Specification Systems and Production Process Australia - Chemistry and

    Rheology Wide range of temperature susceptibility and chemical composition in overseas bitumen (imported after 1990’s) APT110/08, 2008 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 11 / 34
  14. Bitumen Specification Systems and Production Process New Zealand Continued use

    of penetration based specification - 25◦C is close to the average pavement surface temperature TNZ M/1: 1995 followed by TNZ M/1: 2007 A 70◦C viscosity requirement those days!!! J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 12 / 34
  15. Bitumen Specification Systems and Production Process New Zealand - Processing

    Method 40/50 grade produced initially by blending 180/200 bitumen 1:1 with BDA - New route bitumen Final 40/50 grade produced by blending blown 40/50 with NR bitumen J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 13 / 34
  16. Bitumen Specification Systems and Production Process Crude Source - Rheology

    - NZ experience Structure vs. Phase Angle Holleran et al. ARRB, 2012 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 14 / 34
  17. Bitumen Specification Systems and Production Process Crude Source - Performance

    - NZ experience Heavy vs. Light crude and performance Holleran et al. ARRB, 2012 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 15 / 34
  18. Bitumen Specification Systems and Production Process India - Air Blowing

    and Blending Air blowing (Biturox) and component blending (PDA) Arab mix, Basrah light, Upper Zakum - Mixed crudes Same PEN grade, different PG - Depends on process and crude source J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 16 / 34
  19. Bitumen Specification Systems and Production Process India - History of

    Specification IS73, 1950: Specification for asphaltic bitumen and fluxed native asphalt for road making purpose 5 grades: S35, S45, S65, S90 and S200 IS73, 1961 : Fluxed native asphalt grades deleted IS73, 1992 Type 1 – Non-waxy crude – 6 grades – Penetration Type 2 – Waxy crude - 4 grades IS73, 2006 : First viscosity based specification 4 grades – VG10, VG20, VG30 and VG40 – Bounds for penetration and min. values for viscosity IS73, 2012 : First extensive database collection - 300 samples Bounds for viscosity with min. values for penetration IS73, 2017 : Data is currently being collected - Refineries have expressed difficulties due to indigenous crudes!!! J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 17 / 34
  20. Bitumen Specification Systems and Production Process Bitumen Production - India

    - HPCL - Component Blending J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 18 / 34
  21. Bitumen Specification Systems and Production Process How the new binder

    specification for India came about? - IIT Madras Project J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 19 / 34
  22. Bitumen Specification Systems and Production Process Temperature Contours – India

    Max. Pavement Temp. Min. Pavement Temp J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 20 / 34
  23. Bitumen Specification Systems and Production Process Binder Specifications - Summary

    Mostly driven by Pen and Vis. requirement Either Vis. or Pen is capped!!! J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 21 / 34
  24. Bitumen Specification Systems and Production Process PG@Asia?? Asian refineries do

    not certify PG (to large extent) Lack of knowledge of road authorities New set of equipments?? Can PG discriminate modified binders? Indirect PG!!! AP-T113/08, 2008 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 22 / 34
  25. Challenges and Way Forward 1 Some Bitumen Statistics 2 Bitumen

    Specification Systems and Production Process 3 Challenges and Way Forward J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 23 / 34
  26. Challenges and Way Forward Where do we go from here?

    Modification process - What is the role of crude source and processing method? LAOS? Are the binder correctly characterized? Normal forces during shear?? A temperature sensitivity based specification system!!! J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 24 / 34
  27. Challenges and Way Forward Modification Process: Influence of Binder Processing

    on Modified Binders Clear difference in micro-structure for blended and air blown bitumen - Rubber modified binder Divya et al. 2013 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 25 / 34
  28. Challenges and Way Forward Modification Process: Aging Nivitha et al.

    2015 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 26 / 34
  29. Challenges and Way Forward LAOS LAOS of LAST??? (binder fatigue)

    Lag between peak normal force and strain? One more lag!!! Padmarekha et al. 2013 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 27 / 34
  30. Challenges and Way Forward Normal force can differentiate Narayan et

    al. 2012 Different relaxation time for torque and normal force Clear demarcation between unaged/aged and unmodified/modified binders J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 28 / 34
  31. Challenges and Way Forward Next generation experiments and models!!! Kommidi

    et al. 2012 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 29 / 34
  32. Challenges and Way Forward Next generation grading systems!!! Narayan et

    al. 2015 J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 30 / 34
  33. Challenges and Way Forward Grading based on temperature sensitivity Narayan

    et al. 2015 Non-linear viscoelastic model simulated for steady shear Draft AASHTO protocol!! J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 31 / 34
  34. Challenges and Way Forward Key Observations Need to integrate crude

    source/processing method data in binder models - AFT? Heithaus? LAOS, Sophisticated non–linear models and binder simulations! Wide range of temperature, substantial kilometers of pending road construction in Asia - A rich testing ground! J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 32 / 34
  35. Challenges and Way Forward RILEM at IIT Madras - 2017

    Visit IIT Madras for the 71st Annual RILEM Week & International Conference on Advances in Construction Materials and Systems (ICACMS 2017). Sep. 2–7, 2017 at Chennai, India http://www.concrete2017.org J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 33 / 34
  36. Challenges and Way Forward Acknowledgments Professor K. R. Rajagopal, Texas

    A&M University IIT Madras - for the wonderful ambience J. Murali Krishnan (IIT Madras) Bitumen - India and Far East Mar. 14, 2016 34 / 34