A Short Intro To Process Workflow

Transcript

1. Leaf Plate Making Optimum utilization of rural craftsmen potential
2. Introduction Indian tradition is to serve food in leafs. Having the high income generating potential the rural crafts men are yielding very lesser income in making leafs. Besides this Presently produced leafs are unhygienic, unhealthy, very poor from physical strength. Currently Rs 500 crore worth of plates are produced in Andhra Pradesh providing employment for only 250,000 people
3. Our proven process / technology involves minimum investment, improves quality and provides employment for 1,50,000 tribal population. This is achieved by utilizing the unused abundantly available forest produce leaves of BEAUTIA SUPERBA, BEAUTIA MONOSPERMA SHEET OF ARECNT and BAUHINIA FRONDOSA Leaf. This project viability is also assured because of the sacred characteristics of BEAUTIA SUPERBA, BEAUTIA MONOSPERMA leaf which is untouched by animals and insects and the strong traditional belief of mankind.
4. Process prior to 1987 Raw leaf collection from forest Leaf dried on floor (Un-cleaned atmosphere) Sharp edged sticks Used to stitch Manual stitching process Using nails Stitched leafs dried On floor in unhygienic conditions NO QUALITY CHECK IN THE PROCESS Stitched leafs are marketed
5. Disadvantages  Harmful to health  Contagious diseases flow  Lack of heat treatment  Sticks may be mixed with food while eating Rural craft men are yielding low income having high potential due to lack of knowledge
6. Objectives of the project • Educating the rural crafts men • Value addition by 500% • Environment Friendly • Providing employment opportunities for – Tribal craftmen – Women Sarojgaries – Self employed – Mental retorted – Physically handicapped
7. Mark eting Procurement Moulding with laminated sheet Grading of raw leafs Stitching with thread Value addition at this stage 300% Value addition 200% TOTAL VALUE ADDITION FOR THE WOMEN IS 500%
8. Value Addition @ each stage 27 33 0 33 100 360 0 50 100 150 200 250 300 350 400 Procurement Stitching Moulding Process Stage Income for 10 KG Material Exisging New Process PROVEN TOTAL VALUE ADDITION @ 500%
9. Achievements in past 2 decades • Warangal-1991 DRDA, • Nizamabad (Bidi Workers @ Mittapalli Village)-1992, • Khammam (ITDA Badhrachalem)-1996 • Orissa(12,000 women were trained)-1999 • Orissa Success story witnessed by the parliamentary committee led by Margarete Allwa.
10. • Chattisgud(2000 tribal women were trained under Vana Samrakshna Samiti (VSS))-2001, Witnessed by Hon. President of India Sri APJ Abdul Kalam. • 80 depressed families of weavers were provided with this technology at Siricilla. • Total in Andhra Pradesh 48,000 rural craftsmen provided value addition/income generation activity in leaf plate making in past 25 years. • In 2009 we maid an excellent presentation during SAARC samity trade fair at THIMPU BUTHAN. Our value addition programme is
11. Departments involved • APCOST (Andhra Pradesh Counsel of Science and Technology) • Rajeev Gandhi Technology mission • DRDA (District Rural Development Agency) 28 districts • ITDA (Integrated tribal development agency) • KVIB (Khadi Village industry board ) • KVIC (Kahdi Village Industry commission) • NIRD (National Institute of research and development)
12. Departments involved contd.. • NISCEAT • APTICO (Andhra Pradesh • CAPART • CREDA • Forest Department • SC corporation • BC Corporation • Voluntary organizations • CMEY (Chief Minister Employment Yojana)
13. Departments involved contd • SJSY (Swarna Jayanthi Swarajgari Yojana) • ORMAS (Orissa Rural Marketing • DIC All Districts • SISI • Mahila mandalies • 56 Ploy technology transfer centers • Podupu sangam • Mental Retardate Institutes in India are provided the technology. To prove this we given employment to one of the reradiated person, since 4 years he is working with us
14. Departments involved contd • Charitable trusts • CSIR Centers • Through HEALP (Ongole Distict) Origination sex workers are provided the technology for their livelihood
15. Advantages • Technology widely accepted across the globe through NIRD, NISCEAT & KVIB. • 46 countries representatives were taught and trained on this technology (Indian traditional leaf plates), end product buying agreement is in process.
16. Primary Collection By 1 woman Stitching By 6 women Process Flow (one cluster of 10 women) Quality Check Moulding Machine Operator By 2 women Quality Check Packing & Marketing 1 Woman
17. 2 3 4 5 6 7 1 Step 1 Step 2 Step 3 Quality Check 10 8 9 Quality Check 10 Step 4 10 10 Step 5 Primary collection Stitching Moulding Packing Quality Check Marketing Leaf Plate Manufacturing # Swarojgaries - 10
18. New Initiative Emplyment opportunities 20000 50000 150000 0 50000 100000 150000 200000 Year 1987 Till 2007 Target 2009
19. Project Synopsis 50000 116000 34000 Already achieved Leaflets Donnas
20. Benefit to beneficiaries Total Revenue per month: Rs. 1,14,000 Total Cost per month: Rs: 1,04,000 Net Savings to the Cluster per month: Rs. 10, 000 No of women can be provided Self employment (1000 cr production) 1,16,960
21. Process • Plucker – Primary collector of leaf from forest. • Stitchers- Quantity collected by 1 pucker can be shared by 6 stitchers. • Moulding machine operator. • Quality – before moulding and after moulding. • Packing & Marketing.