JCB_3D-MK3_BACKOHE_LOADER_Parts_Catalogue_Manual__Serial_Number_00125001-00289999_.pdf

Transcript

1. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 3D-MK3 00125001-00289999,00125001-00289999 9802/6000 \ F TRANSMISSION & REAR AXLE \ F01 MANUAL TRANSMISSION 384B, 272B 9802/6000 F1-10-1 GEARBOX CASING 272B (3X3 TRANS)
2. Item Part # Change No Description Usage Code QTY 2 CTJ7020 Casing 1 3 CTJ7091 Cover 1 4 ATJ5621 Superseded Gasket 1 4 988/00114 Gasket 1 5 1305/0208 Bolt 6 6 1416/0006 Washer 6 7 2K8158 Plug Selector 2 8 107/40005 <M Plate 4 cylinder 1 8 03/200001 Cover 1 9 ATJ5630 Superseded Gasket 1 9 988/00127 Gasket 1 10 NT3582 Dowel 1 11 1305/0310 Bolt 12 12 1416/0007 Washer 12 13 1305/3420 Bolt 3 14 1340/0403Z Nut lock 3 15 1305/3718 Bolt 4 16 1340/0703 Nut 4 17 ATJ1079 Superseded Bolt 13 18 ATJ7257 Bolt 2 19 1416/0007 Washer 15
3. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 3D-MK3 00125001-00289999,00125001-00289999 9802/6000 \ F TRANSMISSION & REAR AXLE \ F01 MANUAL TRANSMISSION 384B, 272B 9802/6000 F1-11-1 LAYSHAFT 272B (3X3 TRANS)
4. Item Part # Change No Description Usage Code QTY 1 CTJ7026 Shaft lay 1 2 83H861 Superseded Bearing rear 1 2 02/310053 Bearing 1 3 83H723 Superseded Circlip 1 3 02/310114 Circlip 1 4 CTJ7071 Gear Mid range 1 5 83H779 Superseded Bearing 1 5 988/00180 Bearing 1 6 CTJ7070 Gear High range 1 7 CTJ7065 <T238533 Spacer distance piece distance 0 7 CTJ7995 Spacer distance piece distance 0 7 CTJ7907 <T238533 Spacer distance piece distance 1 7 CTJ7996 Spacer distance piece distance 0 7 CTJ7066 <T238533 Spacer distance piece distance 0 7 CTJ7997 Spacer distance piece distance 0 7 CTJ7908 <T238533 Spacer distance piece distance 1 7 CTJ7998 Spacer distance piece distance 0 7 CTJ7067 <T238533 Spacer distance piece distance 0 7 CTJ8067 Spacer distance piece distance 0 7 CTJ7909 <T238533 Spacer distance piece distance 0 7 CTJ8068 Spacer distance piece distance 0 7 CTJ7068 <T238533 Spacer distance piece distance 0 7 CTJ8069 Spacer distance piece distance 0 7 CTJ7910 <T238533 Spacer distance piece distance 0 7 CTJ8070 Spacer distance piece distance 0 7 CTJ7069 <T238533 Spacer distance piece distance 0 7 CTJ8071 Spacer distance piece distance 0 8 83H861 Superseded Bearing rear 1 8 02/310053 Bearing 1 9 CTJ7037 Spacer 1 10 CTJ7034 Washer 1 11 CTJ7045 Gear 47T 1 12 :CTJ7040 Bush 1 13 CTJ7035 Sleeve 1 14 CTJ7064 Synchroniser assembly assembly 1 15 CTJ7036 Coupling hub 1 16 CTJ7043 Gear 39T Reverse 1 17 CTJ7040 Bush 1 18 CTJ7035 Sleeve 1 19 CTJ7033 Spacer 1 20 CTJ7034 Washer 2 21 CTJ7041 Superseded Gear 45T 1 21 CTJ8149 Superseded Gear 44T 1 21 02/310069 Gear 1 22 :CTJ7040 Bush 1 23 CTJ7035 Sleeve 1 24 CTJ7036 Coupling hub 1 25 CTJ7064 Synchroniser assembly assembly 1
5. 26 CTJ7038 Gear 41T 3rd speed 1 27 :CTJ7040 Bush 1 28 CTJ7035 Sleeve 1 29 CTJ7034 Washer 1 30 CTJ7911 Spacer 0 31 ACU1031 Superseded Bearing 1 31 02/310042 Bearing 1 32 83H723 Superseded Circlip 1 32 02/310114 Circlip 1 33 CTJ7986 Flinger oil 1 34 CTJ7987 Spacer 1
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7. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 3D-MK3 00125001-00289999,00125001-00289999 9802/6000 \ F TRANSMISSION & REAR AXLE \ F01 MANUAL TRANSMISSION 384B, 272B 9802/6000 F1-12-1 PRIMARY SHAFT 272B (3X3 TRANS)
8. Item Part # Change No Description Usage Code QTY 1 ATJ7271 Shaft 1 2 988/00081 Sleeve 2 3 ATJ5612 Superseded Pin retaining 1 3 02/310001 Seal 2 4 ATJ5613 Ring snap 2 5 ATJ7521 Cover 1 6 ATJ5617 Superseded Gasket 1 6 988/00116 Gasket 1 7 ATJ2123 Superseded Seal oil 1 7 02/310090 Seal 1 8 1305/0107 Bolt 4 9 1416/0006 Washer 4 10 CTJ7023 Shaft primary 1 11 1D3791 Superseded Bearing rear 1 11 988/00068 Bearing 1 12 ATJ1066 Circlip 1 13 6K777 Superseded Bearing 1 13 988/00067 Bearing 1 14 ESC40 Circlip external 1 15 ATJ7240 Superseded Plug 2 15 988/00175 Plug 1 16 ATJ1027 Superseded Washer fibre 2 16 02/310160 Washer 2 17 CTJ7072 Superseded Gear reverse 1 17 02/310062 Gear reverse 1 18 ATJ2082 Superseded Bearing 2 18 02/310162 Bearing 2 19 ATJ1068 Superseded Circlip 2 19 02/310068 Shaft 2 20 CTJ7075 Shaft 1 21 CTJ7074 Washer 2 22 83H902 Superseded O Ring 1 22 02/310084 O Ring 1 23 BH606201 Bolt 1 24 GHF333 Superseded Washer 1 24 1416/0006 Washer 1
9. Item Part # Change No Description Usage Code QTY 1 CTJ7094 Gear crown wheel/pinion main shaft 1 2 83H724 Superseded Bearing rear 1 2 988/00179 Bearing rear 1 3 267985 Circlip 3 4 CTJ7047 Spacer 1
10. 4 CTJ7048 Spacer 1 4 CTJ7049 Spacer 1 4 CTJ7050 Spacer 1 4 CTJ7051 Spacer 1 4 CTJ7052 Spacer 1 4 CTJ7053 Spacer 1 4 CTJ7054 Spacer 1 4 CTJ7055 Spacer 1 4 CTJ7056 Spacer 1 4 CTJ7057 Spacer 1 4 CTJ7058 Spacer 1 4 CTJ7059 Spacer 1 4 CTJ7060 Spacer 1 4 CTJ7061 Spacer 1 4 CTJ7062 Spacer 1 4 CTJ7063 Spacer 1 5 CTJ7034 Washer 1 6 CTJ7079 Superseded Gear 1 6 CTJ8150 Superseded Gear 45T 1 6 02/310117 Gear 45 tooth 1 7 :CTJ7040 Bush 1 8 CTJ7081 Superseded Coupling hub 1 8 02/310020 Coupling hub 1 9 CTJ7082 Superseded Collar 1 9 02/310063 Collar 1 10 CTJ7883 Superseded Washer thrust 1 10 02/310032 Washer 1 11 CTJ7083 Superseded Gear 1 11 02/310064 Gear 1 12 CTJ7040 Bush 1 13 CTJ7081 Superseded Coupling hub 1 13 02/310020 Coupling hub 1 14 CTJ7082 Superseded Collar 1 14 02/310063 Collar 1 15 CTJ6534 Superseded Sleeve 1 15 02/310019 Sleeve 1 16 CTJ7085 Superseded Gear High range 1 16 02/310021 Gear 1 17 CTJ3071 Superseded Carrier High range 1 17 02/310018 Carrier 1 18 CTJ3069 Superseded Housing 1 18 02/310029 Housing 1 19 13H997 Bearing 2 20 CTJ3072 Spacer 1 20 CTJ3827 Spacer 1 20 CTJ3828 Spacer 1 20 CTJ3829 Spacer 1 20 CTJ3830 Spacer 1 20 CTJ3831 Spacer 1 20 CTJ3832 Spacer 1
11. 20 CTJ3833 Spacer 1 20 CTJ3834 Spacer 1 21 CCN260 Circlip 1 22 NT4960 Pin anti-rotation 1 23 ATJ7868 Washer lock 2 24 ATJ7866 Superseded Nut lock 2 24 02/310028 Nut 2 25 CTJ7089 Washer lock 1 26 CTJ7090 Washer 1 27 CTJ7088 Superseded Nut lock 1 27 02/310030 Nut 1
12. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 3D-MK3 00125001-00289999,00125001-00289999 9802/6000 \ F TRANSMISSION & REAR AXLE \ F01 MANUAL TRANSMISSION 384B, 272B 9802/6000 F1-14-1 GEARBOX COVER 272B (3X3 TRANS)
13. Item Part # Change No Description Usage Code QTY 1 CTJ7792 Cover 1 2 CTJ7101 Superseded Gasket 1 2 02/310031 Gasket 1 3 GHF106 Bolt 6 4 GHF333 Superseded Washer 8 4 1416/0006 Washer 8 5 CTJ7102 Block front bearing 2 6 CTJ7103 Block interlock 1 7 CTJ7104 Plunger 2 8 BLS110 Bolt 6 9 ATJ1003 Spring 4 10 CTJ7106 Pin 1 11 ACU1825 Superseded Clip 1 11 02/310087 Clip 1 12 FLS2620 Stud short 4 12 CTJ9963 Superseded Stud long 2 12 FLS2630 Stud long 2 13 GHF333 Superseded Washer 6 13 1416/0006 Washer 6 14 NH606061 Nut 6 15 21H6060 Breather 1 16 CTJ7795 Superseded Rod 1 16 02/310033 Rod selector 1 17 CTJ7117 Superseded Fork 1 17 02/310070 Fork 1 18 CTJ7120 Superseded Jaw 4 18 02/310065 Jaw 4 19 CTJ7119 Tube 2 20 ATJ5517 Superseded Pin 9 20 02/310023 Pin 9 21 CTJ7796 Rod medium/high 1 22 CTJ7118 Superseded Fork 1 22 02/310071 Fork 1 23 CTJ7797 Rod reverse 1 24 CTJ7121 Superseded Arm 1st/reverse 1 24 02/310013 Arm first/reverse 1 25 CTJ7032 Superseded Shaft 1st/reverse 1 25 CTJ7817 Shaft 1st/reverse 1 26 CTJ7030 Fork 1st/reverse 1 27 CTJ7798 Superseded Rod 2nd/3rd 1 27 CTJ8035 Rod 2nd/3rd 1 28 CTJ7123 Arm 2nd/3rd 1 29 CTJ7031 Superseded Shaft 2nd/3rd 1 29 CTJ7816 Shaft 2nd/3rd 1 30 CTJ7029 Superseded Fork 2nd/3rd 1 30 02/310072 Fork second/third 1 31 CTJ7141 Superseded Housing 1 31 CTJ8552 Housing 1 32 CTJ7142 Gasket 1 33 GHF133 Superseded Screw 4
14. 33 MBU3173 Screw 4 34 GHF382 Washer 4 35 CTJ7794 Lever 1 36 CTJ7146 Lever 1 37 CTJ7147 Superseded Pin 2 37 CTJ7956 Superseded Pin 2 37 02/350040 Pin 1 38 CTJ7144 Retainer 2 39 CTJ7143 Spring 2 40 CTJ7148 Superseded Gaiter 2 40 CTJ7961 Gaiter 2 41 AAU5884 Superseded Clip 1 41 10904211/5 Clip 1 42 CTJ7139 Knob 1 43 GHF204 Nut 1 44 CTJ7140 Knob 1 45 109/64601 Lever extension 1 46 CTJ7813 Cover 1 47 CTJ7815 Spacer long Without heater 1 48 CTJ7814 Superseded Spacer short Without heater 1 48 CTJ7955 Superseded Spacer short 1 48 02/310335 Spacer Short 1 49 BH606281 Bolt Without heater 2 49 1305/0210 Bolt With heater 2 50 GHF333 Superseded Washer 2 50 1416/0006 Washer 2 51 CTJ7099 Dipstick 1 52 CTJ7858 Tube distance 1 53 CTJ7922 Tube distance 1 54 1340/0201 Nut 1
15. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 3D-MK3 00125001-00289999,00125001-00289999 9802/6000 \ F TRANSMISSION & REAR AXLE \ F02 MANUAL TRANSMISSION, BUILD /3 9802/6000 F2-1-1 FLYWHEEL & HOUSING TRANS BUILD/3
16. Item Part # Change No Description Usage Code QTY 1 446/19303 Plate drive 1 2 :CMK181 Superseded Ring starter 1 2 :02/301220 Ring starter 1 3 :446/19305 Disc flexible 1 4 :1305/0204 Bolt 8 5 :1418/0012 Washer Shakeproof 8 6 2102/1113 Dowel 1 7 446/19315 Ring clamp 1 8 988/00055 Washer tab 3 9 02/301219 Bolt 6 10 446/19317 Plate sandwich 1 11 AMK392 Superseded Gasket 1 11 988/00122 Gasket 1 12 988/00052 Dowel 1 13 CMK1458 Dowel 1 14 1305/0307 Bolt 11 15 1416/0007 Washer 11 16 1305/0307 Bolt 3 17 1305/0308 Bolt 6 18 1416/0007 Washer 9 19 990/59101 Cover Use with steel sump 1 19 990/59102 <SK1000812 Cover field fix 1 19 990/59103 Cover Use with alum. sump 1 20 4102/0933 Sealant Clear Silicone 0 21 109/64301 >SK1000813 Plate 1 22 1305/0310 Bolt 3 23 1411/0004 Washer 3 24 LWN307 Superseded Washer 3 24 1416/0007 Washer 3
17. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 3D-MK3 00125001-00289999,00125001-00289999 9802/6000 \ F TRANSMISSION & REAR AXLE \ F02 MANUAL TRANSMISSION, BUILD /3 9802/6000 F2-2-1 GEARBOX CASING TRANS BUILD/3
18. Item Part # Change No Description Usage Code QTY 1 ATJ5572 Superseded Gearbox assembly 1 1 **** None serviced part 1 1 ATJ5574 Superseded Gearbox assembly 1 1 **** None serviced part 1 2 ATJ7831 Casing 1 3 107/40005 Plate 4 cylinder 1 4 ATJ5630 Superseded Gasket 1 4 988/00127 Gasket 1 5 NT3582 Dowel 2 6 1305/0310 Bolt 12 7 1416/0007 Washer 12 8 1305/3420 Bolt 3 9 1340/0403Z Nut lock 3 10 1305/3718 Bolt 4 11 1340/0703 Nut 4 12 ATJ1079 Bolt 6 13 1416/0007 Washer 6 14 ATJ7257 Bolt 9 15 1416/0009 Washer 9 16 ATJ1081 Nut 9
19. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 3D-MK3 00125001-00289999,00125001-00289999 9802/6000 \ F TRANSMISSION & REAR AXLE \ F02 MANUAL TRANSMISSION, BUILD /3 9802/6000 F2-3-1 GEARBOX COVER TRANS BUILD/3
20. Item Part # Change No Description Usage Code QTY 1 ATJ7806 Cover gearbox 1 2 ATJ7809 Superseded Block striker selector 1 2 988/00186 Block striker selector 1 3 ATJ7810 Rod 1 4 ATJ7811 Arm selector 1 5 ATJ5558 Plug 1 6 ATJ7816 Superseded Bolt 1 6 02/301232 Bolt 1 7 1416/0006 Washer 1 8 ATJ5517 Superseded Pin 2 8 02/310023 Pin 2 9 ATJ5636 Lever gear 1 10 ATJ2134 Superseded Circlip 1 10 02/310091 Circlip 1 11 PWN210 Washer 1 12 ATJ5564 Knob 1 13 FNZ208 Nut 2 14 ATJ7376 Superseded Gaiter lever 1 14 02/310115 Gaiter 1 15 2201/0012 Clip Jubilee, 46/70mm 1 16 ATJ7977 Pin locating 1 17 NT1138 Retainer lever 1 18 NT1134 Spring 1 19 NT1140 Block bearing 1 20 NT5201 Block interlock 1 21 BLS110 Bolt 3 22 ATJ1003 Spring 3 23 NT5025 Superseded Plunger interlock 1 23 02/310037 Plunger 1 24 1305/3214Z Bolt 3/8"UNF X 2" 4 25 ATJ7773 Washer tab 4 26 ATJ7892 Fork selector 1st and reverse 4th & 5th speed 1 27 ATJ5517 Superseded Pin 4th & 5th speed 1 27 02/310023 Pin 1 28 NT5175 Rod selector 2nd & 3rd speed 1 29 NT5024 Superseded Pin interlock 2nd & 3rd speed 1 29 02/310074 Pin 1 30 ATJ1034 Pin lock 1 31 ATJ5451 Fork selector 2nd 3rd speed 1 32 ATJ5517 Superseded Pin 2nd 3rd speed 1 32 02/310023 Pin 1 33 NT6005 Tube distance 1 34 NT6114 Rod selector 4th & 5th 1 35 ATJ7761 Jaw selector 1 36 ATJ5517 Superseded Pin 1
21. 4th & 5th 36 02/310023 Pin 1 37 NT6004 Tube distance 1 38 NT5847 Plug filler 1 39 ATJ1030 Washer 1 40 ATJ9152 Superseded Dipstick 1 40 02/310005 Dipstick 1 41 1305/3214Z Bolt 3/8"UNF X 2" 8 42 1416/0006 Washer 8 43 2K8168 Plug 1 44 106/65328 Lever extension 1 45 106/72900 Guard isolator & switch Isolator switch 1 46 ATJ5605 Superseded Gasket 1 46 988/00128 Gasket 1
22. Item Part # Change No Description Usage Code QTY 1 ATJ7968 Superseded Gear crown wheel/pinion main shaft 1 1 988/00161 Gear crown wheel/pinion main shaft 8/35T 1 2 988/00045 Bearing rear 1 3 ATJ1058 Circlip internal 2 4 CCN128 Superseded Circlip external 1
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25. 4 2203/0059 Circlip external 1 5 988/00075 Shaft main 2nd & 3rd speed main shaft 1 6 ATJ7867 Nut bearing 1 7 ATJ7863 Collar thrust 1 8 988/00094 Bearing centre 1 9 ATJ7870 Housing bearing 1 10 NT4960 Pin anti-rotation 1 11 CMZ308 Screw lock 1 12 ATJ7866 Superseded Nut lock 2 12 02/310028 Nut 2 13 ATJ7868 Washer lock 2 14 CTJ3068 Superseded Gear 4th & 5th 4th & 5th speed main shaft 1 14 988/00146 Gear 4th & 5th 1 15 ATJ7864 Superseded Nut lock 1 15 988/00170 Superseded Nut lock 1 15 M.S.S. Multi Supersession 1 15 :826/00633 Nut locking F68/H, F64/E 1 15 :826/00634 Nut locking 1 16 CTJ5287 Washer 1 17 ATJ7865 Washer locking 1 18 ATJ5563 Superseded Gear F68/H, F64/E 1 18 988/00145 Gear 1 19 ATJ5560 Superseded Bearing 1 19 02/310046 Bearing 1 20 ATJ2016 Circlip 1 21 CCN132 Superseded Circlip 1 21 2203/0064 Circlip 1
26. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 3CX,4CX,5CX,214,215,217 \ 3D-MK3 00125001-00289999,00125001-00289999 9802/6000 \ F TRANSMISSION & REAR AXLE \ F02 MANUAL TRANSMISSION, BUILD /3 9802/6000 F2-5-1 LAYSHAFT TRANS BUILD/3
27. Item Part # Change No Description Usage Code QTY 1 CTJ5722 Superseded Shaft lay 1 1 988/00085 Shaft lay 1 2 :ATJ6053 Bush spigot 1 3 988/00069 Bearing 1 4 ESC50 Superseded Circlip 2 4 2203/0063 Circlip 50mm O/D 2 5 ATJ7504 Superseded Gear 2nd & 3rd reverse 2nd & 3rd speed 1 5 988/00073 Gear 2nd & 3rd reverse 1 6 988/00069 Bearing 1 7 NT6774 Spacer distance piece distance 1 8 ATJ7505 Superseded Gear 4th speed 4th speed 1 8 988/00141 Gear 4th 1 9 ATJ7506 Superseded Gear constant mesh Const.mesh low speed 1 9 988/00142 Gear constant mesh low range 1 10 988/00069 Bearing 1 11 ISC390 Circlip external 2 12 CTJ5671 Superseded Spacer 0 12 988/00164 Spacer 0 12 CTJ5672 Superseded Spacer 0 12 988/00165 Spacer 0 12 CTJ5673 Superseded Spacer 0 12 988/00166 Spacer 1 12 CTJ5674 Superseded Spacer 0 12 988/00167 Spacer 0 12 CTJ5675 Superseded Spacer 0 12 988/00168 Spacer 0 13 CTJ5767 Collar 1 14 83H723 Superseded Circlip 1 14 02/310114 Circlip 1
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