Exporting rail vehicles to Europe and beyond: navigating the regulatory landscape

SGS offers a broad range of services to the railway industry to help infrastructure managers, system integrators, signalling suppliers, train manufacturers and maintenance providers deliver projects and ensure the continued performance of their business.

China Railway International Summit 2020
January 10, 2020 - Qingdao, China

Transcript

1. EXPORTING RAIL VEHICLES TO EUROPE AND BEYOND NAVIGATING THE REGULATORY LANDSCAPE Joffrey Lauthier Global Head of Rail Qingdao, China, January 10th, 2020
2. 2 RECONNECTING ASIA: RAIL PROJECTS 812 rail projects tracked under the Reconnecting Asia database by the Center for Strategic and International Studies – many under the Belt & Road Initiative
3. 3 CHINA-EUROPE RAIL FREIGHT PLANNING MAP Xi'an – Hamburg, Germany: 10-12 days
4. 4 INTEROPERABILITY AND SAFETY BEYOND THE EUROPEAN RAIL NETWORK
5. 5 ROLLING STOCK INTEROPERABILITY AND SAFETY EURASIA TR CU 001 TR CU 002 CHINA CNCA CURC ASIA PACIFIC EN 5012X IEC 62278 OTIF UTP WAG, LOC&PAS UTP GEN-G CSM-RA EUROPE EU 57/2008 TSI EU 402/2013 CSM-RA EN 5012X NORTH AMERICA AAR M-1001 AAR M-1003 U.S.A. US CFR 49 LATIN AMERICA EN 5012X
6. 6 PASSENGER RAIL GROWTH IN EUROPE Evolution of traffic volumes European Union, Rail Market Monitoring Survey (RMMS), 2018
7. 7 share of private financing increasing PRIVATE FINANCING OF ROLLING STOCK IN EUROPE Source: Roland Berger, Private Financing of Rolling Stock, May 2019 2015-2017: 590projects awarded 42% privately financed 54% passenger coaches + freight wagons 46% locomotives 18% multiple units 16B€ / year European rolling stock market
8. 8 EUROPEAN REGISTER OF AUTHORISED TYPES OF RAILWAY VEHICLES (ERATV) 900+ types of vehicles registered ERATV is hosted by the European Union Agency for Railways Contains data on types of vehicle authorised by the European member states pursuant to directive 2008/57/EC on the interoperability of the rail system Types of vehicles approved – top-16 manufacturers only
9. 9 SAFETY & CYBERSECURITY IEC 62278 / EN 50126 IEC 62280 / EN 50159 IEC 62279 / EN 50128 IEC 62425 / EN 50129 INDEPENDENT SAFETY ASSESSMENT European Regulation 402/2013 on CSM-RA Control-Command & Signalling Rolling Stock CYBERSECURITY IEC 62443 Industrial Automation and Control Systems Independent Verification & Validation by SGS assessment bodies accredited ISO/IEC 17020, ISO/IEC 17025 China: SGS-CSTC Standards Technical Services Co., Ltd. Germany: SGS‐TÜV Saar GmbH Spain: SGS Inspecciones Reglamentarias, S.A. Poland: SGS Polska Sp. z o.o. RAMS Software Electronics Communications COMMON SAFETY METHOD FOR RISK EVALUATION AND ASSESSMENT
10. 10 OUR ROLLING STOCK EXPERTISE ASSESSORS AND LABS
11. 11 ROLLING STOCK CERTIFICATION NETWORK OF PARTNERS NoBo DeBo NoBo DeBo AsBo ISA AsBo ISA SGS EXPERTS PARTNERS Notified National Technical Rules Eurasian Customs Union Technical Regulations Domestic regulations for public transit Test tracks Accredited labs
12. 12 TESTING SERVICES UNIT TESTS SUB- SYSTEM TESTS VEHICLE TESTS MECHANICAL ELECTRICAL CHEMICAL Fire Resistance Tests Volatile Organic Compound s Electromag netic Compatibili ty ... ... BOGIE PROPULSION SIGNALLING ... Bogie frame tests Wheels and axles loads ... MAINLINE TEST TRACK STATIC TESTS ... Ride Dynamics: instrument ed wheelsets Energy, EMC, Noise Carbody structural testing Trial running Train control interoperab ility
13. 13 DYNAMIC TESTS European test tracks availability limited o very limited for high speed o some under construction / feasibility TRACK max speed, curve radius, gradients, etc. ENERGY 25kV overhead, 750V DC third rail, etc. SIGNALLING ERTMS level 1, ERTMS level 2, legacy ATP, CBTC, etc. AVAILABILITY lead time for test slot, accepting Chinese manufacturers LOGISTICS transporting the vehicles to and from the test track SERVICE track rental cost, utilities cost, qualified test staff, etc. PLATFORM interface with platform screen doors, etc. SOLUTION ► dynamic tests in China on a TSI-compliant track o track assessed to European Regulation 57/2008 – Technical Specifications for Interoperability (TSI) o no need for IEC/ISO 17025 accreditation of test center
14. 14 MANAGEMENT SYSTEMS CERTIFICATION SCHEMES ISO 9001 ISO 45001 RISAS ECM ISO/TS 22163 EN 15085 AAR M-1003 RISQS Quality management systems Occupational Health and Safety Management Systems European Regulation 445/2011 Entities in Charge of Maintenance International Railway Industry Standard (IRIS) Association of American Railroads Specification for Quality Assurance Welding of railway vehicles and components U.K. Railway Industry Supplier Qualification Scheme U.K. Rail Industry Supplier Approval Scheme OTIF ATMF Annex A Entities in Charge of Maintenance for freight wagons SGS is a certification body
15. 15 SUPPLY CHAIN DEVELOPMENT SERVICES ADVANCED PRODUCT QUALITY PLANNING TOTAL VALUE OPTIMIZATION LEAN MANAGEMENT SYSTEM APQP4rail
16. 16 YOUR QUALITY ASSURANCE ORGANISATION REPRESENTING THE INTERESTS OF THE BUYER OF ROLLING STOCK OR COMPONENTS RESIDENT ENGINEERS QA/QC INSPECTIONS NON-DESTRUCTIVE TESTS PRODUCTION AUDITS INDEPENDENT PRODUCTION AUDITS AT STADLER MINSK, BELARUS STADLER METILITSA LRVS FOR COCHABAMBA, BOLIVIA RESIDENT ENGINEER AT STADLER BUSSNANG, SWITZERLAND STADLER FLIRT BI-MODE MULTIPLE UNITS FOR GREATER ANGLIA U.K. QUALITY ASSURANCE SERVICES AT HITACHI BOLOGNA, ITALY HITACHI CARAVAGGIO DOUBLE-DECK ELECTRIC MULTIPLE UNITS FOR TRENITALIA AND FERROVIE NORD MILANO
17. 17 COMPANIES WE SERVE Help manufacturers meet regulatory requirements when exporting to foreign countries • Management systems • Product conformity • Product safety Arrange • testing • certification / authorisation Help buyers source rolling stock and components from Chinese manufacturers • Design reviews • Resident engineers at the factory • Production audits • Quality assurance, independent tests • Independent safety assessment • Test witness: FAI / FAT / SAT Help vehicle maintainers meet their regulatory requirements and assess the condition of components • Entities in Charge of Maintenance (ECM) • CSM-RA – assess modifications • Condition assessment of components: NDT of wheels, axles, bogies, tank cars, couplers, carbody MANUFACTURERS: ROLLING STOCK AND COMPONENTS BUYERS: TRAIN OPERATORS AND LEASING COMPANIES ROLLING STOCK MAINTENANCE COMPANIES
18. 18 OUR PROJECTS CRRC LEO EXPRESS EMU BOMBARDIER CROSSRAIL EMU CAF MAURITIUS METRO EXPRESS LRT UGL-BFCY GRAIN WAGON FOR WATCO
19. global.rail@sgs.com © SGS Group Management SA – 2020 – All rights reserved - SGS is a registered trademark of SGS Group Management SA
20. JOFFREY LAUTHIER © SGS Group Management SA – 2020 – All rights reserved - SGS is a registered trademark of SGS Group Management SA