Glass Level Gauges - 2015 Rev 0

Transcript

1. GLASS LEVEL GAUGES
2. GLASS LEVEL GAUGES Every application where this a requirement for a liquid level to be observed (Direct Reading) or monitiored.
3. GLASS LEVEL GAUGES The first great step into business was at the world exhibition 1901 in Paris Glass level gauges were invented and patented in 1888 by Richard Klinger, the founder of the Group of independent KLINGER companies.
4. GLASS LEVEL GAUGES MAIN ADVANTAGES 1.  Direct view of the fluid level 2.  Suitable for Steam applications 3.  No electronic signal - no electronic fault. 4.  Economical solution to verify the fluid level 5.  Easy Maintenance 6.  Long service life
5. GLASS LEVEL GAUGES 1- LEVEL GAUGE BODY With Glass (Reflex or Transparent) 2- VALVES OR COCKS To isolate the Level Gauge body from the Vessel 3- ACCESSORIES Illuminators No frost Mica Heating Etc Main Components. 3 2 1
6. GLASS LEVEL GAUGES REFLEX (Process & Steam) TRANSPARENT (Process & Steam) BICOLOUR (Steam) Different Refractive indices of Liquids and Gases (steam) Glass size: I – IX and multiple Direct vision through the two glasses (can be used with illuminator) Glass size: I – IX and multiple Different colours between Water (Green) and Steam (Red). Back illumination needed. Glass size: I and multiple
7. GLASS LEVEL GAUGES PROCESS APPLICATION REFLEX: - WATER, CLEAN LIQUID AND COLOURED FLUID TRANSPARENT: - VISCOUS, DIRTY AND UNCOLOURED (CLEAR) FLUID, - INTERFACE APPLICATIONS - AGGRESSIVE FLUID S(GLASS PROTECTION REQUIRED) REFLEX UP TO 32 bar STEAM APPLICATION TRANSPARENT UP TO 120 bar BICOLOUR UP TO 225 bar
8. GLASS LEVEL GAUGES 25 400 R 25 DG Offset RAV PN 25 / ANSI 150 100 400 R 100 DG Offset RAV PN 100 / ANSI 600 160 400 R 160 DG Offset RAV PN 160 / ANSI 900 250 400 R 250 Offset RAV PN 250 / ANSI 1500 63 400 UOR Large Chamber DG Offset RAV PN 63 / ANSI 400 400 120 A 400 PN 400 / ANSI 2500 16 185 R-D (glass) PN 16 50 400 T 50 DG Offset RAV PN 50 / ANSI 300 100 400 T 100 DG Offset RAV PN 100 / ANSI 600 160 400 T 160 DG Offset RAV PN 160 / ANSI 900 160 400 T 160–XS DG Offset RAV PN 160 / ANSI 900 250 400 T 250 Offset RAV PN 250 / ANSI 1500 63 400 UOT Large Chamber DG Offset RAV PN 63 / ANSI 400 PROCESS APPLICATIONS FOR GLASS LEVEL GAUGES Klinger Level Gauge RATING / Max Pressure Klinger Gauge Valve Model Level Gauge Type Max Working Pressure (Bar) Max Working Temperature (C°) Klinger Level Gauge Model REFLEX TRANSPARENT D DVK2.IT Product Range – PROCESS applications.
9. GLASS LEVEL GAUGES 32 239 K 20 215 R 25 22 219 R 100 32 239 R 160 10 185 R-D (glass) 15 202 T 50 30 235 T 100 40 252 T 160 D 40 252 T 160–XS D 60 270 T 160–XS 85 298 T 85 DA DVK2.IT Offset RAV 957 85 298 TA 120 120 323 TA 120 225 KTA - 225 180 356 KTA 75 291 KT – 75 DVK2 25 225 KT - 25 D DVK2 D D DA DA BICOLOUR DVK2 DA DA TRANSPARENT STEAM APPLICATIONS FOR GLASS LEVEL GAUGES Klinger Level Gauge Model Klinger Gauge Valve Model D D D D DA DVK2.IT DA REFLEX Level Gauge Type Max Working Pressure (Bar) SATURATED STEAM Max Working Temperature (C°) D Product Range – STEAM applications.
10. GLASS LEVEL GAUGES MATERIALS: FS/H Carbon Steel - ASTM A105N as standard - LF2 available for low temperature service at - 46°C M/H Wetted Parts Stainless Steel Other Materials in Carbon Steel - AISI 316L and ASTM A105N as standard Alloy and Other Materials available on Request. M Stainless Steel - AISI 316L as standard
11. GLASS LEVEL GAUGES MATERIALS: GASKET in contact with media - Klinger REINFORCED GRAPHITE type PSM (Single tang insert in 316) or for high pressure “PDM” (Double tang inserts in 316) - PTFE and other on request. ORIGINAL KLINGER GAUGE GLASSES - “Extra-hard” borosilicate glass, according to DIN 7081 VALVE AND COCKS - FS/H , M/H, M and other on request.
12. GLASS LEVEL GAUGES Level Gauge Model Sealing Gasket Cushion Joint Bolt Torque Reflex K Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 60 Nm R 25 Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 30 Nm R 100 Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 65 Nm R 160 Klinger Graphite Laminate - PDM 1.5mm Klingersil C-4430 1.5mm 75 Nm R 250 Klinger Graphite Laminate - PDM 1.5mm Klingersil C-4430 1.5mm 75 Nm UOR Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 40 Nm USR Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 60 Nm UWR Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 65 Nm Transparent T 50 Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 65 Nm T 100 Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 65 Nm T 160 Klinger Graphite Laminate - PDM 1.5mm Klingersil C-4430 1.5mm 75 Nm T 250 Klinger Graphite Laminate - PDM 1.5mm Klingersil C-4430 1.5mm 120 Nm ST 21 Klinger Graphite Laminate - PDM 1.5mm Klinger Graphite Laminate - PSM 1.0mm 65 Nm ST 40 Klinger Graphite Laminate - PDM 1.5mm Klinger Graphite Laminate - PSM 1.0mm 65 Nm ST 50 Klinger Graphite Laminate - PDM 1.5mm Klinger Graphite Laminate - PSM 1.0mm 65 Nm T 85 Klinger Graphite Laminate - PDM 1.5mm Klinger Graphite Laminate - PSM 1.0mm 120 Nm TA 120 300 Nm UOT Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 40 Nm UST Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 60 Nm UWT Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 65 Nm Bi-colour KT-25 Klinger Graphite Laminate - PDM 1.5mm Klingersil C-4430 1.5mm 70 Nm KT-75 Klinger Graphite Laminate - PDM 1.5mm Klinger Graphite Laminate - PSM 1.0mm 80 Nm KTA 180 150 Nm KTA 225 180 Nm Klinger Level Gauge Standard Designs - Gaskets and Bolt Torque TA28 SET Graphite TA28 SET Graphite TA28 SET Graphite
13. GLASS LEVEL GAUGES NEW PRODUCT Solar Panel Illuminator Electric cables are not necessary Solar panel illuminators can be customized in accordance with the customers power requirement voltage, battery, etc. Remote Installation
14. GLASS LEVEL GAUGES NEW PRODUCT Klinger Glass level gauges are now available with Guided Wave Radar. Combine the conventional glass local visual indication with the remote 4-20 mA guided wave radar indication, in one unit only. In the glass level gauge there is a guide rod that transmits microwave from the top of the measuring chamber. As the pulses come in contact with the media, they are reflected back along the guide probe and are detected at the electronics in the head-shell and the time elapsed is evaluated to determine the liquid level. MW-T and MW-R models have been developed, designed and tested at Klinger Italy Srl and they are suitable for offshore, chemical, petrochemical, power generation and pharmaceutical industries applications, even for vapour and foam medias. MW-T (Transparent Large Chamber gauge) MW-R (Reflex Large Chamber gauge)
15. GLASS LEVEL GAUGES REFLEX LEVEL GAUGES
16. GLASS LEVEL GAUGES REFLEX MODELS: -  K PN40/ 32 Bar -  R25 PN25 -  R100 PN100 (ANSI 600) -  R160 PN160 (ANSI 900) -  R250 PN250 - A400 PN 400 -  UOR PN64 (Large Chamber) -  USR PN100 (Weld-On) -  UWR PN100 (Weld-On) A400 UOR USR UWR R250 R160 R100 R25 K
17. GLASS LEVEL GAUGES Reflex Gauges are suitable for STEAM and PROCESS applications Steam applications: Up to maximum 32 bar - 239°C Process applications: PN400/ANSI 2500 T 400°C Material FS/H – M/H – M – Other on request Standard Sizes from I to 7 x IX Suitable for shut-off Fittings: - D Cock and RAV 957 on Steam - DG Cock and RAV 946/947 and RAV 956/957 on Process - DVK-2 Valves for High Pressure on Process
18. GLASS LEVEL GAUGES Also available UWR-A PN50 BODY 70x30 mm GLASS “A” Reflex Gauge –Type UWR / USR for PROCESS application Direct welding to the Vessel Radius back to be defined Process: PN100/ANSI 600 T400°C Material FS/H – M/H – M – Other on request Standard Sizes from I to IX (Available with multiple sections too)
19. GLASS LEVEL GAUGES Large Chamber Internal Size: 40 mm Reflex Gauge – Type UOR for PROCESS application Process: PN63/ANSI 400 T 400°C Material FS/H – M/H - M Standard Sizes from II to 6 x IX Suitable for shut-off Fittings: - DG Cock on Process - RAV 956/957 on Process - RAV 946/947 on Process
20. GLASS LEVEL GAUGES High Pressure Reflex Gauge – Type A400 for PROCESS application Process: PN400/ANSI 2500 T 120°C Material FS/H – M/H Standard Sizes from II to 6 x IX Suitable for shut-off Fittings: - DVK-2 Valves
21. GLASS LEVEL GAUGES TRANSPARENT LEVEL GAUGES
22. GLASS LEVEL GAUGES - TA 120 Steam 120 Bar TRANSPARENT MODELS: - T50 PN50 - T100 PN100 - T160 PN160 - T250 PN250 -  UWT PN100 (Weld-On) -  UST PN100 (Weld-On) - T 160 - XS Steam 60 Bar - T 85 Steam 85 Bar -  UOT PN100 (Large Chamber) T100 T85 UOT TA120 R-D - R-D PN16 Glass tube Steam 16 Bar T160 -XS T50 UWT UST T250 T160
23. GLASS LEVEL GAUGES Transparent Gauges for PROCESS and STEAM applications Steam applications: Up to maximum 120 bar - 323°C Process applications: PN250/ANSI 1500 - T 400°C Material FS/H – M/H – M – Other on request Standard Sizes from I to 7 x IX Suitable for shut-off Fittings: - D, DA Cock and RAV 957 on Steam - DG Cock and RAV 946/947 and RAV 956/957 on Process - DVK-2 Valves for High Pressure on Process Mica or Kel-F shields for glass protection
24. GLASS LEVEL GAUGES Also available UWT-A PN50 BODY 70x30 mm GLASS “A” Transparent Gauge – Type UWT /UST for PROCESS application Direct welding to the vessel Radius back to be defined Process: PN100/ANSI 600 T 400°C Material FS/H – M/H – M – Other on request Standard Sizes from I to IX (Available with multiple sections too) Mica or Kel-F shields for glass protection
25. GLASS LEVEL GAUGES Transparent Gauge Type UOT for PROCESS application Large Chamber Internal Size: 40 mm Process: PN63/ANSI 400 T 400°C Material FS/H – M/H - M Standard Sizes from II to 6 x IX Suitable for shut-off Fittings: - DG Cock on Process - RAV 956/957 on Process - RAV 946/947 on Process Mica or Kel-F shields for glass protection
26. GLASS LEVEL GAUGES TRANSPARENT LEVEL GAUGES FOR STEAM APPLICATIONS
27. GLASS LEVEL GAUGES - TA 120 Steam 120 Bar TRANSPARENT MODELS: STEAM APPLICATIONS ONLY - T 160 - XS Steam 60 Bar - T 85 Steam 85 Bar T85 TA120 T160 -XS
28. GLASS LEVEL GAUGES Steam: 60 Bar / T 270°C Medium Pressure Material FS/H Mica shields Standard Sizes from I to 7 x IX Suitable for shut-off Fittings: - D Cock up to 40 Bar - DA Cock up to 60 Bar - RAV 957 Back Illuminator on request Transparent Gauge – Type T160-XS for STEAM application
29. GLASS LEVEL GAUGES Transparent Gauge – Type T85 for STEAM application Steam: PN160/ 85 Bar T 298°C High Pressure Material FS/H Mica shields Standard Sizes from II to 7 x IX Suitable for shut-off Fittings: - DA Cock - DVK-2
30. GLASS LEVEL GAUGES Transparent Gauge – Type TA120 for STEAM application High Pressure Steam: PN250/ 120 Bar T 323°C Material FS/H Mica shields Standard Sizes from III to IX Suitable for shut-off Fittings: - DVK-2
31. GLASS LEVEL GAUGES BICOLOUR LEVEL GAUGES
32. GLASS LEVEL GAUGES New Bicolour Model KTA-225 completes the range of the Bicolour Models A COMPLETE FAMILY Designed in Klinger KTA-225 up to 225 bar Steam KTA up to 180 bar Steam KT-75 up to 75 bar Steam KT-25 up to 25 bar Steam
33. GLASS LEVEL GAUGES Transparent Bicolour Level Gauges High Pressure Steam Up to 225 Bar Material Carbon Steel (FS/H) Mica shields Single Sizes I ( VIS = 93 mm) Multiple Sections available Suitable for shut-off Fittings: - For KTA & KTA 225: DVK-2 - For KT 75: DVK-2 or DA - For KT 25: DA or D Back illuminator
34. GLASS LEVEL GAUGES STEAM PROCESS DG RAV 946/947 RAV 956/957 D DA RAV 957 DVK-2
35. GLASS LEVEL GAUGES Gauge Cock D Steam Application PN 64 / ANSI 400 Gauge connection: End-tubes 16 mm ROTATABLE Graphite Sealing with Klinger soft packing Sleeve. Vessel Connection Flanged or NPT
36. GLASS LEVEL GAUGES Gauge Cock DG Process Application PN 160 / ANSI 900 Graphite Sealing with Klinger soft packing Sleeve. Gauge connection 1/2” NPT (3/4” Option) NOT ROTATABLE Vessel Connection Flanged or NPT
37. GLASS LEVEL GAUGES Gauge Cock DA Steam Application PN 160 / ANSI 900 Graphite Sealing with Klinger soft packing Sleeve. Vessel Connection Flanged or NPT Gauge connection 5/8” MALE (Left thread) ROTATABLE For high pressure steam service suitable for T85.
38. GLASS LEVEL GAUGES RAV 946 / 947 Inside Screw OFF-SET - Metal Seated Valve - Safety Ball - Vessel Connection Flanged or NPT - Gauge Connection 1/2” NPT (3/4” Option) Gauge Valve RAV Process Application PN 250 / ANSI 1500
39. GLASS LEVEL GAUGES RAV 956 / 957 Outside Screw OFF-SET - Metal Seated Valve - Safety Ball - Vessel Connection Flanged or NPT - Gauge Connection 1/2” NPT (3/4” Option) Gauge Valve RAV Process Application PN 250 / ANSI 1500
40. GLASS LEVEL GAUGES RAV 947 / 957 Final Digit 7 Union Nipple to Gauge (ROTATABLE) RAV 946 RAV 956 & 946 Final Digit 6 Plain Nipple to Gauge (NOT ROTATABLE) RAV 956 RAV 947 RAV 957
41. GLASS LEVEL GAUGES DVK2 Steam Application PN 320 / 225 Bar Metal Seated Valve Vessel Connection Flanged Special execution For high pressure steam service suitable for Bicolour KTA, KTA 225 and Transparent T 85 and TA 120 Flanged connection to Gauge Always with the connecting piece
42. GLASS LEVEL GAUGES DVK2.IT Gauge connection 5/8” MALE with oval flanges Steam Application PN 160 / ANSI 900 For high pressure steam service.
43. GLASS LEVEL GAUGES AB 12 – 18 (L) COCKS Drain & Vent Valves Connections: 1/2” - AB12 As option 3/4” - AB18 Tail pipe for code “L” Soft Sealed Cock -  Klinger Packing Sleeve in Graphite (PTFE Option) - PN 160 / ANSI 900 - Material FS/H – M/H
44. GLASS LEVEL GAUGES STANDARD ILLUMINATOR LED Illuminator also available -  Ingress Protection: IP65 -  Electrical Construction /group: EEx d IIC -  Temperature Class: T5 = 60W on request T6 = 15W (Low Cons.) -  Standard Input: 220 - 240V (Max 380V) 50/60 Hz -  Illuminator: Model EVA 50 -  Electrical connection: 3/4” NPT/F on request M20x1,5 or 1/2” CERTIFICATE: INERIS ATEX 0068X
45. GLASS LEVEL GAUGES STANDARD PAINTING SPEC. Nr. 006 SUITABLE FOR TROPICALIZATION PAINTING SPECIFICATION No. 006 Rev. 0 CYCLE SUITABLE FOR TROPICALIZATION 1) Sand blasting finishing acc.to SA 2 ½ 2) One coat application: “Nitro catalized Enamel”: 20 µm 3) Drying at room temperature 4) Final coat application: “Nitro catalized Enamel”: 20 µm 5) Drying at room temperature Final Colour: Grey Minimum total thickness: 40 µm OTHER AVAILABLE PAINTING CYCLES: - EPOXY 90 micron - Others on Customer request
46. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.)
47. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.) • SIDE-SIDE
48. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.) • SIDE-SIDE • TEE, THREADED AND WELDED
49. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.) • SIDE-SIDE • TEE, THREADED AND WELDED • TEE, COMPLETELY BW (SHELL)
50. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.) • SIDE-SIDE • TEE, THREADED AND WELDED • TEE, COMPLETELY BW (SHELL) • OVERLAPPING
51. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.) • SIDE-SIDE • TEE, THREADED AND WELDED • TEE, COMPLETELY BW (SHELL) • OVERLAPPING • EXTERNAL PIPE HEATING
52. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.) • SIDE-SIDE • TEE, THREADED AND WELDED • TEE, COMPLETELY BW (SHELL) • OVERLAPPING • EXTERNAL PIPE HEATING • LOOP DESIGN
53. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.) • SIDE-SIDE • TEE, THREADED AND WELDED • TEE, COMPLETELY BW (SHELL) • OVERLAPPING • EXTERNAL PIPE HEATING • LOOP DESIGN • NO FROST BLOCK
54. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.) • SIDE-SIDE • TEE, THREADED AND WELDED • TEE, COMPLETELY BW (SHELL) • OVERLAPPING • EXTERNAL PIPE HEATING • LOOP DESIGN • NO FROST BLOCK • GRADUATED SCALE
55. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.) • SIDE-SIDE • TEE, THREADED AND WELDED • TEE, COMPLETELY BW (SHELL) • OVERLAPPING • EXTERNAL PIPE HEATING • LOOP DESIGN • NO FROST BLOCK • GRADUATED SCALE • SPECIAL VALVE CONNECTIONS
56. GLASS LEVEL GAUGES SPECIAL GAUGES • BY PASS (UNINTERRUPTED VIS.) • SIDE-SIDE • TEE, THREADED AND WELDED • TEE, COMPLETELY BW (SHELL) • OVERLAPPING • EXTERNAL PIPE HEATING • LOOP DESIGN • NO FROST BLOCK • GRADUATED SCALE • SPECIAL VALVE CONNECTIONS • FLANGED VENT AND DRAIN
57. GLASS LEVEL GAUGES THANK YOU FOR YOUR ATTENTION. THE END