Caterpillar_Cat_D10T2_TRACK-TYPE_TRACTOR__Prefix_JJW__Service_Repair_Manual__JJW00001_and_up_.pdf

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1. Service Repair Manual Models D10T2 TRACK-TYPE TRACTOR
2. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D10T2 TRACK-TYPE TRACTOR JJW Configuration: D10T2 TRACK-TYPE TRACTOR JJW00001-UP (MACHINE) POWERED BY C27 Engine Disassembly and Assembly D10T2 Track-Type Tractor Power Train Media Number -KENR5633-00 Publication Date -01/12/2013 Date Updated -04/12/2013 i05383002 Final Drive Planetary Carrier (In Chassis) - Remove and Install SMCS - 4092-010 Removal Procedure NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Table 1 Required Tools Tool Part Number Part Description Qty A 5P-7395 Installer 1 B 5P-8622 Shackle 1 151-2816 Plate 1 142-1664 Adjustable Hook 1
3. 5P-8732 Adapter 1 1D-4629 Bolt 3 4B-5277 Washer 6 1B-4332 Nut 3 C 350-7768 Electric Hydraulic Pump Gp (115V) 1 350-7769 Electric Hydraulic Pump Gp (230V) 1 6V-3175 Hydraulic Cylinder 1 D 1P-1838 Bearing Pulling Adapter 1 E 1P-0520 Driver Group 1 F - Bolt 7/8-9 NC by 4 inch 3 Illustration 1 g00715734 1. Turn the final drive until drain plug (1) is on the bottom. Remove drain plug (1) and drain the oil from the final drive into a suitable container for storage or disposal.
4. Illustration 2 g00836641 2. Remove bolts (4) from the center of cover (2). Remove bolts (3) and cover (2) from the final drive. Illustration 3 g00836644 3. Remove O-ring seal (5) from cover (2) . Illustration 4 g00715750 4. Remove spiral lockring (6), ring (7), and retainer (8). Remove O-ring seal (9) from retainer (8) .
5. Illustration 5 g00836651 5. Install Tooling (A) to outer axle (10). Fasten a suitable lifting device onto Tooling (A). Remove the outer axle. Illustration 6 g00836641 Note: Steps 6 and 7 are done in order to hold the sun gear in position. 6. Install the retainer, the ring, and the spiral lockring in the final drive. 7. Install cover (2), bolts (4), and bolts (3) .
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7. Illustration 7 g00836719 8. Remove three evenly spaced bolts (11) from the final drive planetary carrier. 9. Install Tooling (F) onto the final drive. Remove the remainder of bolts (11) . Illustration 8 g00836732 NOTICE Ensure that the short support of tooling (B) is on the bottom and the long support is on the top when distances (M) and (N) are made.
8. 10. Adjust the bolts on Tooling (B) so Distance (M) is 65.0 mm (2.56 inch) and Distance (N) is 55.0 mm (2.17 inch). Illustration 9 g00836740 11. Install Tooling (B) on final drive planetary carrier (12). The weight of final drive planetary carrier (12) is approximately 405 kg (893 lb). 12. Remove Tooling (F) and remove final drive planetary carrier (12) from the machine. Illustration 10 g00836741 13. Remove sun gear (13) from the planetary carriers. Note: If it is necessary to disassemble the planetary carriers, refer to Disassembly and Assembly, "Final Drive - Disassemble".
9. Illustration 11 g00748979 Ensure that tooling (C) and (D) are in position to hold the hub and the ring gear in place when the retainer is removed. 14. Install Tooling (C) under the final drive hub in order to hold the hub in position when the retainer is removed. 15. Install Tooling (D) in order to hold the ring gear in position when the retainer is removed. Illustration 12 g00836805 16. Remove bolts (14) and retainer (15) from the hub.
10. Illustration 13 g00836806 17. Use Tooling (E) and a suitable press to remove the ring from retainer (15) . Illustration 14 g00836807 18. Remove pins (16) from the hub. 19. Remove lip seal (17) from the hub. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 5P-7395 Installer 1 B 5P-8622 Shackle 1 151-2816 Plate 1 142-1664 Adjustable Hook 1 5P-8732 Adapter 1
11. 1D-4629 Bolt 3 4B-5277 Washer 6 1B-4332 Nut 3 C 350-7768 Electric Hydraulic Pump Gp (115V) 1 350-7769 Electric Hydraulic Pump Gp (230V) 1 6V-3175 Hydraulic Cylinder 1 D 1P-1838 Bearing Pulling Adapter 1 E 1P-0520 Driver Group 1 F - Bolt 7/8-9 NC by 4 inch 3 Illustration 15 g00836807 1. Lubricate the lip of the seal with the lubricant that is being sealed. Refer to Operation and Maintenance Manual, "Lubricant Viscosities and Refill Capacities" for the appropriate oil. 2. Use Tooling (E) to install lip seal (17) to the final drive hub. 3. Install pins (16) in the holes in the hub.
12. Illustration 16 g00836806 4. Use Tooling (E) and a suitable press to install the ring in retainer (15) . Illustration 17 g00836805 5. Position retainer (15) on the hub. Note: There must be metal-to-metal contact between the hub and retainer (15) . 6. Install bolts (14). Tighten bolts (14) to a torque of 135 ± 15 N·m (100 ± 11 lb ft). 7. Verify that there is still metal-to-metal contact between the hub and the retainer.
13. Illustration 18 g00748979 8. Remove Tooling (C) and Tooling (D) from the final drive. Illustration 19 g00836741 Note: If the planetary carriers were disassembled, refer to the Disassembly and Assembly, "Final Drive - Assemble" section of this publication for additional information. 9. Position sun gear (13) in the planetary carrier.
14. Illustration 20 g00836740 10. Install Tooling (B) on planetary carrier (12). Install the O-ring seal on the planetary carrier. 11. Align the gears in the planetary carrier with the gear in the final drive. Position the planetary carrier in the final drive. 12. Install Tooling (F). These bolts hold the planetary carrier in position when Tooling (B) is removed. 13. Remove Tooling (B) from the planetary carrier. Illustration 21 g00836719 14. Install bolts (11). Tighten bolts (11) to a torque of 700 ± 90 N·m (520 ± 65 lb ft). 15. Remove Tooling (F) . 16. Install the remaining bolts (11). Tighten bolts (11) to a torque of 700 ± 90 N·m (520 ± 65 lb ft). Illustration 22 g00836641 17. Remove bolts (3), bolts (4), and cover (2) from the final drive.
15. 18. Remove the spiral ring, the ring, and the retainer. Illustration 23 g00836651 19. Use Tooling (A) and a suitable lifting device to position outer axle (10). Align the splines. Illustration 24 g00715750 20. Position O-ring seal (9) on retainer (8) . 21. Position ring (7) and retainer (8) in the final drive. 22. Install spiral lockring (6). Spiral lockring (6) holds ring (7) in place.
16. Illustration 25 g00836644 23. Position O-ring seal (5) on cover (2). Illustration 26 g00836641 24. Position cover (2). Install bolts (3) and bolts (4) . 25. Verify that the drain plug is toward the bottom. Fill the final drive oil. Refer to Operation and Maintenance Manual, "Lubricant Viscosities and Refill Capacities" for the appropriate oil. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Nov 14 01:19:49 UTC+0800 2021
17. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D10T2 TRACK-TYPE TRACTOR JJW Configuration: D10T2 TRACK-TYPE TRACTOR JJW00001-UP (MACHINE) POWERED BY C27 Engine Disassembly and Assembly D10T2 Track-Type Tractor Power Train Media Number -KENR5633-00 Publication Date -01/12/2013 Date Updated -04/12/2013 i02202695 Final Drive and Steering Clutch and Brake - Separate SMCS - 4050-076; 4100-076 Separation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7573 Link Bracket 3 Start By: a. Remove the final drive and the steering clutch and brake. Refer to Disassembly and Assembly, "Steering Clutch and Brake - Remove". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates.
18. Illustration 1 g00721032 1. Remove O-ring seal (1) from the face of the steering clutch and brake. Remove O-ring seals (2). Illustration 2 g00721044 2. Install Tooling (A) on the steering clutch and brake. Use a suitable lifting device to support the steering clutch and brake. The weight of the steering clutch and brake is approximately 388 kg (855 lb). Illustration 3 g00721050
19. 3. Remove three bolts (5) (not shown) that hold steering clutch and brake (3) to final drive (4). Remove steering clutch and brake (3) from final drive (4). Illustration 4 g00721053 4. Turn over steering clutch and brake (3). Remove O-ring seal (6). Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Nov 14 01:20:48 UTC+0800 2021
20. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D10T2 TRACK-TYPE TRACTOR JJW Configuration: D10T2 TRACK-TYPE TRACTOR JJW00001-UP (MACHINE) POWERED BY C27 Engine Disassembly and Assembly D10T2 Track-Type Tractor Power Train Media Number -KENR5633-00 Publication Date -01/12/2013 Date Updated -04/12/2013 i05753624 Final Drive - Remove and Install SMCS - 4050-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5P-8622 Shackle 1 151-2816 Plate 1 142-1664 Lifting Bracket Gp 1 142-1666 Support Bracket Assembly 1 1D-4608 Bolt 2 7F-4283 Bolt 2 2H-3745 Bolt 4 Start By: A. Separate the tracks. B. Remove the axles. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers
21. before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Note: The final drive planetary carriers 7F-4283 Bolt can be removed in the chassis. Refer to Disassembly and Assembly, "Final Drive Planetary Carrier (In Chassis) - Remove". Illustration 1 g01113765 Note: Make sure that the short support arm of Tooling (A) is on the bottom and make sure that the long support arm of Tooling (A) is on the top, when Distance (M) and Distance (N) are adjusted. 1. Drain the oil from the final drive into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Final Drive Oil - Change". 2. Adjust the bolts on Tooling (A) . Distance (M) is 75.000 mm (2.9527 inch) and Distance (N) is 180.000 mm (7.0866 inch).
22. Illustration 2 g00840490 3. Remove three bolts from the sprocket segments. Attach Tooling (A) to the final drive. Use a suitable lifting device and Tooling (A) to support the final drive. Adjust the bolts on Tooling (A) until the bolts are against the final drive hub. 4. Remove bolts (1) that hold the final drive and the steering clutch and brake to the frame. Note: Leave three bolts (1) evenly spaced on the final drive. Note: Do not remove three bolts (2) that hold the steering clutch and brake to the frame. Illustration 3 g00840533 5. Remove three bolts (3) that hold the final drive and the steering clutch and brake together. 6. Remove three remaining bolts (1) . 7. Remove final drive (4) from the machine. The weight of final drive (4) is approximately 1070 kg (2360 lb).
23. Illustration 4 g00840536 8. Remove O-ring seal (5) from the brake housing. Installation Procedure 1. Install final drive (4) in the reverse order of removal. a. If using bolts 1D-4640, tighten bolts (1) to a torque of 1150 ± 150 N·m (848 ± 111 lb ft). If using bolts 6C-3214, tighten bolts (1) to a torque of 800 ± 80 N·m (590 ± 59 lb ft). Then tighten bolt (1) to an additional turn of 60 ± 5 degrees. Note: Put clean SAE 30W oil in the threads of the bolts for the sprocket segments. Install the bolts and the nuts with the head of the bolts against the final drive. Tighten the nuts to a torque of 870 ± 70 N·m (642 ± 52 lb ft). Tighten the nut by an additional 120 degrees. The final torque must be a minimum of 1500 N·m (1106 lb ft). Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Nov 14 01:21:47 UTC+0800 2021
24. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D10T2 TRACK-TYPE TRACTOR JJW Configuration: D10T2 TRACK-TYPE TRACTOR JJW00001-UP (MACHINE) POWERED BY C27 Engine Disassembly and Assembly D10T2 Track-Type Tractor Power Train Media Number -KENR5633-00 Publication Date -01/12/2013 Date Updated -04/12/2013 i07375092 Final Drive - Disassemble SMCS - 4050-015 Disassembly Procedure Start By: a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove". Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. Table 1 Required Tools
25. Tool Part Number Part Description Qty A 138-7575 Link Bracket 3 B 138-7573 Link Bracket 1 C 1P-0520 Driver Group 1 D 1U-5197 Driver Gp 1 5P-9695 Press Plate 1 9U-5267 Stud 3 5F-7353 Washer 3 3H-0467 Washer 3 3K-5234 Washer 3 1P-0543 Nut 3 1U-5197 Hydraulic Cylinder Gp 1 350-7768 Electric Hydraulic Pump Gp (115V) - 350-7769 Electric Hydraulic Pump Gp (230V) - E 138-7574 Link Bracket 3 Illustration 1 g00719068
26. Illustration 2 g00719072 1. Remove bolts (1) that hold carrier assembly (2) on the final drive. 2. Install Tooling (A) on carrier assembly (2). Use a suitable lifting device and Tooling (A) to remove carrier assembly (2) from the final drive. The weight of carrier assembly (2) is approximately 268 kg (590 lb). 3. Remove the O-ring seal from the carrier assembly. Illustration 3 g00719085 4. Remove bolts (3) and plates (4). Illustration 4 g00841023
27. 5. Put the carrier assembly in position in a suitable press. Remove shafts (5) and gears (6). Illustration 5 g00719094 6. Remove bearing cones (7) from gears (6). Illustration 6 g01110851 7. Remove bearing cups (8) from gear (6).
28. Illustration 7 g00719103 Illustration 8 g00719104 Note: Retainer (10) and retaining ring (9) were removed in the section “Axle - Remove”. 8. Put retainer (10) and retaining ring (9) in position on gear (11). Illustration 9 g01110862 Note: The sun gear in the middle of the planetary carrier is free to fall if the sun gear stays with the planetary carrier.
29. 9. Install Tooling (B) on the retainer. Use a suitable lifting device and Tooling (B) to remove gear (11) and the planetary carrier. The weight of gear (11) and the planetary carrier is approximately 118 kg (260 lb). Illustration 10 g00719162 10. Remove retaining ring (12) that holds the gear in position. Illustration 11 g00719200 11. Remove planetary carrier (13) from gear (14). The weight of planetary carrier (13) is approximately 100 kg (220 lb). Illustration 12 g00719204
30. 12. Remove bolts (16) and plates (15). Illustration 13 g00719214 13. Put the planetary carrier in position in a suitable press. Remove shafts (17) from the planetary carrier. Illustration 14 g00719222 14. Remove gears (18) from the planetary carrier. 15. Remove bearing cones (19) from gears (18).
31. Illustration 15 g01110854 16. Remove bearing cups (20) from gear (18). Illustration 16 g00719239 17. Remove lockring (21) from gear (18). Illustration 17 g00719243
32. 18. Remove sun gear (22) from the final drive. Illustration 18 g01115588 19. Remove bolts (23), retainer plate (24), and ring (25) from the hub. Illustration 19 g01110866 20. Put retainer plate (24) in position in a suitable press. Use Tooling (C) and a suitable press to remove ring (25). Illustration 20 g01115595 21. Use a magnet to remove pins (26) from reaction hub (27).
33. Illustration 21 g01115598 22. Attach Tooling (A) in reaction hub (27). Use a suitable lifting device and Tooling (A) to remove gear (28) from the hub. The weight of gear (28) and reaction hub (27) is approximately 188 kg (415 lb). Illustration 22 g01115610 23. Remove retainer ring (29) from the gear and the hub.
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35. Illustration 23 g01113659 24. Install Tooling (A) on reaction hub (27). Use a suitable lifting device and Tooling (A) to remove reaction hub (27) from gear (28). The weight of reaction hub (27) is approximately 54 kg (119 lb). Illustration 24 g01110869 25. Put Tooling (D) in position on spindle hub (30).
36. Illustration 25 g01115622 Note: Do not allow the hub to contact with the fittings on the hydraulic cylinder. 26. Use Tooling (D) to remove the sprocket hub and bearing cone (31) from sprocket hub (32). Illustration 26 g01110872 27. Install Tooling (E) on sprocket hub (32). Use a suitable lifting device and Tooling (E) to remove sprocket hub (32). The weight of sprocket hub (32) is approximately 410 kg (900 lb). Illustration 27 g01115628 28. Remove Duo-Cone seal (33) from sprocket hub (32). 29. Remove bearing cup (34) from sprocket hub (32).
37. Illustration 28 g00719718 30. Remove Duo-Cone seal (35) from the hub. 31. Remove bearing cone (36) from the hub. Illustration 29 g01115629 32. Remove lip seal (37) from seal retainer (38). 33. Remove seal retainer (38) from hub (30). Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Nov 14 01:22:47 UTC+0800 2021
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