JCB_2CX_AM_LE__Low_Emission_Engine__BACKHOE_LOADER_Parts_Catalogue_Manual__Serial_Number_00659599-00659999_.pdf

Transcript

1. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/8840 F5-5-1 TRANSMISSION JCB SYNCRO SHUTTLE GEAR CHANGE Item Part # Change No Description Usage Code QTY 1 445/41100 Lever turret,assembly 1
2. 2 :445/03022 Lever gear shift 1 3 :445/10803 Washer Ball 1 4 :445/03203 Shaft input 1 5 :814/00347 Spring 1 6 :445/40902 Retainer spring 1 7 :821/10294 Circlip Internal D2000-0750 1 8 :445/03021 Gaiter gear change 1 9 :445/05301 Clip 1 10 :445/05302 Clip 1 11 :835/10036 Plug 1 19 445/03031 Roller Baulk 1 20 814/00354 Spring 2 21 916/00006 Ball 11mm dia 2 22 816/80057 Plug detent 2 34 1321/0407Z Bolt Coated M10 x 25 4 48 816/80051 Plug 1/8" Tapered 1 55 445/40107 Fork selector 1 56 445/26110 Screw 4 57 445/40109 Shaft selector 2 58 445/26104 Block selector 2 59 :445/40108 Fork selector 1 91 813/50044 Gasket 1
3. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/8840 F5-6-2 TRANSMISSION MOUNTING PTO
4. Item Part # Change No Description Usage Code QTY 1 141/64900 Bracket transmission 1 2 1315/3717Z Bolt M16 x 75mm 2 3 1420/0011Z Washer (M16) 4 4 111/30101 Mounting metalastik 2 5 1420/0011Z Washer (M16) 2 6 1370/0603Z Nut lock M16 2 7 1315/3518Z Bolt M12 x 80mm 2 8 123/02453 Washer Rebound (13.5mm x 65mm x 5mm) 2 9 1370/0403Z Nut Lock, M12 2
5. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/8840 F5-7-2 TORQUE CONVERTER AND DIPSTICK Item Part # Change No Description Usage Code QTY
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7. 1 04/501100 Converter 2.67:1 ratio 2 yellow spots and 1 orange spot P/Ex 1 2 04/500300 Kit-drive plate 1 2A :04/500303 Bolt 6 2B :04/500304 Bolt 6 2C :04/500305 Washer plain 6 3 **** 'See Remark' Flywheel assembly. 1 4 **** 'See Remark' Starter ring gear. 1 5 **** 'See Remark' Bolt (Not illustrated) 6 6 **** 'See Remark' Washer. (Not illustrated) 3 7 1315/3512Z Bolt M12 x 50mm 1 8 1370/0403Z Nut Lock, M12 2 9 1315/3514Z Bolt M12 x 60mm 5 10 1315/3516Z Bolt M12 x 70mm 4 11 1315/0511Z Bolt M12 x 45mm 2 12 02/101370 Dowel 2 13 1391/3520 Capscrew M12 x 100mm long 1 14 1315/0508Z Setscrew M12 X 30 2 15 141/68300 Tube filler 1 16 141/47900 Dipstick gearbox 1 17 155/10600 Nut Male 1" 1 17A :904/20334 Kit-seal & ferrule 1 18 141/01233 Clamp 1 19 647/02117 Tube Cut to length, 1300mm approx. required. 1 20 1391/3530 Capscrew 1
8. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/8840 F5-8-1 TRANSMISSION JCB SYNCRO SHUTTLE BRAKE PIPES, PTO
9. Item Part # Change No Description Usage Code QTY 1 445/43600 Pipe feed 1 2 445/43700 Pipe brake 1 3 445/42604 Adapter tee 1 3 445/45603 Adapter tee Fitted to 20KPH PTO G/boxes 1 4 445/42605 Adapter 1 5 445/66100 Valve non-return male/female 2 6 1406/0011 Washer Bonded (1/4") 2
10. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ G BRAKES \ G01 BRAKES 9802/8840 G1-2-6 BRAKE, AXLE SD55 Item Part # Change No Description Usage Code QTY 1 448/54603 Piston brake Per M/c 4 1A 448/54602 Carrier annulus internal spline Per M/c 4
11. 2 813/50015 Seal Per M/c 4 3 813/50014 Seal Per M/c 4 4 453/01807 Superseded Plate pressure Per M/c 4 4 458/20289 Plate brake counter See Note 1 Per M/c 12 5 453/15301 Superseded Plate brake counter Per M/c 12 5 458/20353 Plate brake friction See Note 2 Per M/c 8 6 450/10224 Plate brake friction Per M/c 8 7 453/30305 Plate retaining Per M/c 4 8 2203/1145 Circlip Per M/c 4 9 814/00367 Spring compression Per M/c 12 10 440/08902 Pin hexagon head Per M/c 12 11 816/60040 Nipple Screw Per M/c 4 12 835/00017 Cap Grease Nipple Per M/c 4 14 826/01343 Screw Grub, Nylon Coated Per M/c 4 20 921/52300 Kit-shim 0 Note 1: Supply with 458/20353 when replacing 453/15301 Note 2: Supply with 458/20289 when replacing 450/10224
12. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ G BRAKES \ G01 BRAKES 9802/8840 G1-3-1 BRAKE SYSTEM CHARGE CIRCUIT Item Part # Change No Description Usage Code QTY 1 **** 'See Remark' Brake charge valve, see Index E3 1 2 141/00686 Block adapter 1
13. 3 15/910700 Accumulator 2 3A :15/910701 Seal 1 4 816/60051 Adapter 1 4A :2401/0505 O Ring 1 5 816/60051 Adapter 1 5A :2401/0505 O Ring 1 6 816/60051 Adapter 1 6A :2401/0505 O Ring 1 7 816/60051 Adapter 1 7A :2401/0505 O Ring 1 8 816/60230 Plug test point 2 8A :2401/0505 O Ring 1 9 816/60051 Adapter 1 9A :2401/0505 O Ring 1 10 816/60051 Adapter 1 10A :2401/0505 O Ring 1 11 614/25700 Hose 5/8 BSP 400 mm Hose to loader valve 1 12 614/44600 Hose Hose to pump 1 13 611/47300 Hose 1 14 611/47300 Hose 1 15 816/15155 Adapter 4 17 15/910500 No longer available See TI 2/548 for 2CX or 5/400 for 520- 50 1 17A **** 'See Remark' Plug 1 17B :25/986301 Seal 1 17C :25/986302 Ring retaining 1 18 826/01362 Screw special 2 19 1370/0103Z Nut Self Lock M6 2 20 **** 'See Remark' Hose to tank 1 21 611/27300 Hose 1/4"BSP x 375mm 1 22 611/27300 Hose 1/4"BSP x 375mm 1 23 817/03210 Decal Accumulator pressure 1 24 701/58600 Switch Brake Pressure 1 24A :2401/0505 O Ring 1 25 **** 'See Remark' Hose to steering valve 1 27 1315/3317Z Bolt M8 x75 mm 2 28 1425/0007Z Washer Washer 2 29 1370/0203Z Nut Nut M8 2 30 816/15096 Adapter 3/8 BSP to 7/8 UNF 1 30A :2401/0506 O Ring 1 31 1620/0008 Adapter 1 31A 2401/0508 O Ring 1 33 816/60051 Adapter 2 33A 2401/0505 O Ring 2 34 1612/0002 Adapter 2 34A 828/00237 O Ring 1/4"BSP 1 35 **** 'See Remark' Hose to steering valve (load sensing) 1
14. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ G BRAKES \ G01 BRAKES 9802/8840 G1-4-2 BRAKE PEDAL Item Part # Change No Description Usage Code QTY 1 142/63500 <M762865 Pedal brake 1 1 142/70300 Pedal brake 1 2 811/50237 Pivot pin 1
15. 3 1315/3310Z Bolt (M8 x 40) 2 4 1370/0203Z Nut Nut M8 1 5 831/00065 Bearing 2 6 15/910500 No longer available See TI 2/548 for 2CX or 5/400 for 520- 50 1 6A :25/986301 Seal 1 6B :25/986302 Ring retaining 1 7 141/00703 Buffer rubber 1 8 1425/0007Z Washer Washer 1 9 1370/0102Z Nut 1 10 141/00772 Plunger 1 11 814/00360 Spring 1 17 814/00408 <M762865 Spring 1 18 701/44800 Superseded Switch brake light/Dump black top Changes mid March 99 1 18 701/72600 Superseded Switch brake light Cut in mid March 99 1 18 701/80191 Switch brake light 12 volt green top 1 19 **** 'See Remark' Washer 1 20 1420/0006Z Washer (M6) 1 21 913/00703 Fastener safety 1 22 1315/0308Z Setscrew M8 x 30 To secure item 17 1 23 1420/0006Z Washer (M6) 1 24 1370/0201Z Nut Standard M8 1 25 142/63400 <M762865 Console steering/brake 1 25 142/70400 Console steering/brake 1
16. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ P ENGINE 1004-4 LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/8840 P1-1-4 ENGINE, COMPLETE AJ BUILD 65 BHP
17. Item Part # Change No Description Usage Code QTY 1 01/140900 Engine complete 1004-4 nat/aspirated, 65bhp 1
18. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ P ENGINE 1004-4 LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/8840 P1-2-4 ENGINE, LONG AJ BUILD 66 BHP Item Part # Change No Description Usage Code QTY 1 02/202539 Engine short 1 2 **** 'See Remark' 1
19. See frame P1-3-2, Block Assembly 3 **** 'See Remark' See frame P1-4-2, Crankshaft assembly 1 4 **** 'See Remark' See frame P1-4-2, Con-rod assembly 4 5 **** 'See Remark' See frame P1-4-2, Piston assembly 4 6 **** 'See Remark' See frame P1-4-2, Piston ring kit 4 7 **** 'See Remark' See frame P2-1-2, Cylinder head 1 8 **** 'See Remark' See frame P1-6-2, Timing case 1 9 **** 'See Remark' See frame P5-2-2, Oil pump 1 10 **** 'See Remark' See frame P5-2-2 Oil relief valve 1 11 **** 'See Remark' See frame P8-1-2, Gasket set top 1 12 **** 'See Remark' See frame P8-2-2, Gasket set bottom 1
20. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ P ENGINE 1004-4 LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/8840 P1-3-2 BLOCK ASSEMBLY AJ BUILD Item Part # Change No Description Usage Code QTY 1 02/201660 Block cylinder assembly 1 2 **** None serviced part 1
21. Block & Bearing Caps 3 :02/201141 Liner press-fit 5 3 02/201142 Liner slip-fit 0 4 :02/100134 Plug 2 5 :02/100396 Plug core D=32mm 6 6 :02/201304 Plug 1 7 :02/200003 Plug core" D=26mm 1 8 :02/100134 Plug 1 9 :02/100101 Thimble 10 10 :02/100102 Bolt 10 11 :02/192094 Bush camshaft 1 12 :02/200454 Plug core D=38mm 4 13 :02/201361 Plug core D=38mm 3 14 :02/101827 Plug 1 15 :02/200454 Plug core D=38mm 2 16 :02/100108 Plug 1 17 :02/100134 Plug 2 18 :02/201909 Plug 2 19 :02/201362 Plug core D=50mm 1 20 :02/200827 Plug 1 21 :02/200828 Washer 1 22 :02/201734 Jet piston cooling 1 23 :02/201731 Pin roll 1 24 ::02/101898 Valve 1 25 ::02/200099 Ball 1 26 ::02/200098 Spring 1 27 ::02/200097 Retainer 1 28 :02/200826 Plate 1 29 :02/200484 Gasket 1 30 :02/291042 Bolt 4 31 02/200958 Housing rear seal 1 32 :02/101436 Seal rear oil 1 33 02/201092 Gasket rear seal housing 1 34 826/00869 Screw flange head 12 35 02/291185 Capscrew 2 36 02/100308 Dowel 2 37 02/200004 Plate 1 38 02/200475 Gasket 1 39 02/291031 Bolt 2 40 701/41500 Switch oil pressure 1 41 1315/0402Z Setscrew 1 42 823/00273 Washer 1
22. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ P ENGINE 1004-4 LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/8840 P1-4-2 CRANKSHAFT, BEARINGS PISTONS & CON-RODS AJ BUILD Item Part # Change No Description Usage Code QTY 1 02/201287 Crankshaft assembly 1
23. 2 **** None serviced part Crankshaft 1 3 :02/192002 Kit-bearing Main Standard 1 3 02/192003 Kit-bearing Main Undersize - .010inch 1 3 02/192004 Kit-bearing Main Undersize - .020inch 1 3 02/192005 Kit-bearing Main Undersize - .030inch 1 4 :02/192085 Kit-bearing 4 Pairs Standard 1 4 02/192086 Kit-bearing 4 Pairs Undersize - .010inch 1 4 02/192087 Kit-bearing 4 Pairs Undersize - 0.20inch 1 4 02/192088 Kit-bearing 4 Pairs Undersize - 0.30inch 1 5 :02/192083 Washer thrust top - standard 2 5 02/192011 Washer thrust top-oversize 0.19mm 2 6 :02/192084 Washer thrust bottom - standard 2 6 02/192013 Washer thrust btm-oversize 0.19mm 2 7 02/201502 <EU876975D Rod connecting assembly See Note 1 4 7A 02/201972 >EU876976D Rod connecting grade 'H' See Note 1 1 7A 02/201973 >EU876976D Rod connecting grade 'J' See Note 1 1 7A 02/201974 >EU876976D Rod connecting grade 'K' See Note 1 1 7A 02/201975 >EU876976D Rod connecting grade 'L' See Note 1 0 8 :02/192095 Bush small end 1 9 :02/291141 Screw 2 10 :02/201808 Thimble 2 11 :02/100128 Nut 2 12 02/201661 Piston assembly HIGH GRADE 0 12 02/201662 Piston assembly LOW GRADE SEE FOOTNOTE 0 13 :02/201151 Circlip 2 14 02/201504 Kit-piston ring 4 15 02/290001 Gear 1 16 02/100038 Key 2 Note 1: TO ENSURE THE CORRECT GRADE IS FITTED, REFER TO THE SERVICE WORKSHOP MANUAL.
24. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ P ENGINE 1004-4 LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/8840 P1-5-4 FANS, PULLEYS & FAN BELT AJ BUILD Item Part # Change No Description Usage Code QTY 1 02/201357 Housing fan drive, assembly 1 2 02/291041 Bolt 4
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27. 3 02/201329 Pulley fan twin groove, 205mm 1 4 02/200358 Belt fan, pair 1 5 02/100097 Spacer fan 50.8mm 1 6 141/18300 Fan cooling, 18" 10 blades 1 7 02/291201 Stud 4 8 1370/0203Z Nut Nut M8 4 9 02/200018 Pulley crankshaft twin groove 1 10 02/200017 Block Thrust 1 11 02/100579 Screw 3 12 02/200212 Pulley alternator D=86mm single groove 1 13 02/200452 Fan alternator 1 14 714/20405 Kit-sundry parts 1
28. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 2CX, 210, 212, MIDI CX \ 2CX AM LE 00659599-00659999,00760001-00764999 Low Emission Engine 9802/8840 \ P ENGINE 1004-4 LOW EMISSION \ P01 ENGINE BLOCK & SUB-ASSEMBLIES 9802/8840 P1-5-5 FANS, PULLEYS & FAN BELT AIR CONDITIONING, AJ BUILD Item Part # Change No Description Usage Code QTY 1 02/201357 Housing fan drive, assembly 1
29. 2 02/291041 Bolt 4 3 02/201327 Spacer fan, 16mm 1 4 141/00765 Pulley fan drive triple groove 1 5 02/200739 Belt fan, pair 1 6 02/201348 Spacer fan 25mm 1 7 141/18300 Fan cooling, 18" 10 blades 1 8 02/291201 Stud 4 9 826/01285 Nut nyloc M8 4 10 02/200018 Pulley crankshaft twin groove 1 11 02/200017 Block Thrust 1 12 02/100579 Screw 3 13 02/200019 Pulley alternator twin groove 1 14 02/200452 Fan alternator 1 15 714/20405 Kit-sundry parts 1 16 142/00898 Belt drive 1
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