TRACTOR 9ZM Configuration: D6M & D6M LGP Track-Type Tractor 9ZM00001-UP (MACHINE) POWERED BY 3116 Engine Disassembly and Assembly D6M Track-Type Tractor Power Train Media Number -SENR9482-04 Publication Date -01/01/2011 Date Updated -31/01/2011 i04520390 Transmission - Disassemble SMCS - 4170-077 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 B 138-7573 Link Bracket 2 D 5P-4758 Retaining Ring Pliers As 1 E 8B-7548 Push-Puller Tool Gp 1 6H-1627 Spacer 1 F 1P-1863 Retaining Ring Pliers 1 G 1P-1859 Retaining Ring Pliers 1 L 8H-0663 Bearing Puller Gp 1 Start By: A. Separate the transmission and bevel gears. Refer to Disassembly and Assembly, "Transmission and Bevel Gears-Separate". B. Remove the transmission hydraulic control valves. Refer to Disassembly and Assembly, "Transmission Hydraulic Control Valve-Remove". 1. Place the transmission on Tooling (A) .
. Fasten a suitable lifting device to Tooling (B) . 3. Support the weight of housing (1) with a suitable lifting device. Use Tooling (A) in order to remove snap ring (2) . 4. Remove bolts (4) and manifold (3) from the planetary group. Illustration 2 g00716853 5. Remove ring (5) and bearing (6) from housing (3) .
. Fasten a suitable lifting device to Tooling (B) . 10. Use Tooling (D) in order to compress ring (12) . Remove housing (1) . Illustration 7 g00716837 11. Remove rings (14) and (15) from the carrier. 12. Remove ring (12) from housing (1) .
in order to compress the springs in housing (1) . Remove spiral lock ring (16) from coupling (17) . Slowly release the spring tension with the press. Illustration 9 g00716821 14. Remove springs (19) and plate (20) . Remove piston (18) and coupling (17) from housing (1) . 15. Remove rings (21) and (22) from piston (18) .
(25) from carrier (24) . 18. If necessary, break carrier (24) , and remove carrier (24) from housing assembly (1) . Note: On later transmissions, carrier (24) and housing assembly (1) are one piece. Illustration 11 g00716790 19. Remove discs (27) and plates (26) from gear (13) . Illustration 12 g00716780 20. Use Tooling (F) in order to remove snap ring (29) . Remove gear (28) in position on the shaft.
the bearing in carrier (47) . Illustration 21 g00716743 35. Remove shaft (48) . Illustration 22 g00716741 36. Use Tooling (F) in order to remove snap ring (49) . Remove gear (50) from the shaft.
g00716314 67. Remove gear (94) from shaft (93) . 68. Remove shaft (93) and housing (81) from the cover assembly. Illustration 44 g00716311 69. Use Tooling (F) in order to remove snap ring (95) . Remove shaft (93) from the housing.
shaft (93) . Illustration 46 g00716303 71. Remove bearing (99) and spiral lock ring (98) from housing (81) . Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Dec 3 02:02:28 UTC+0800 2021
TRACTOR 9ZM Configuration: D6M & D6M LGP Track-Type Tractor 9ZM00001-UP (MACHINE) POWERED BY 3116 Engine Disassembly and Assembly D6M Track-Type Tractor Power Train Media Number -SENR9482-04 Publication Date -01/01/2011 Date Updated -31/01/2011 i05859245 Transmission - Assemble SMCS - 4170-077 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 B 138-7573 Link Bracket 2 C 1P-1861 Retaining Ring Pliers 1 D 5P-4758 Retaining Ring Pliers As 1 E 8B-7548 Push-Puller Tool Gp 1 6H-1627 Spacer 1 F 1P-1863 Retaining Ring Pliers 1 G 1P-1859 Retaining Ring Pliers 1 H 1P-0510 Driver Gp 1 J FT-0834 Clutch Testing Nozzle 1 1. Clean the parts and inspect all of the parts for wear or damage. Replace all parts that are worn or damaged. Put clean SAE 30 oil on all parts during assembly.
ring (98) in housing (81) . Illustration 2 g00716308 3. Install rings (96) and (97) on shaft (93) . Illustration 3 g00716311 4. Put shaft (93) in position in the housing. Use Tooling (F) in order to install snap ring (95) .
gears (91) , disc (89) and disc (92) in position in carrier (82) . Install shafts (87) . Note: The rubber in pins (88) must not be damaged. If the rubber in the pins is damaged, replace the pins. 9. Align the hole in shaft (87) with the hole in the carrier. Install pin (88) . Install the pin until the pin is even with the surface of the carrier. Illustration 7 g00716344 10. Install ring (86) on carrier (83) . Illustration 8 g00716347 11. Put carrier (83) in position in carrier (82) . 12. Install rings (84) and (85) on carrier (82) .
the housing. Illustration 10 g00716356 14. Install rings (100) and (101) on piston (79) with the lip of the rings upward, as shown. Put clean SAE 30 oil on the rings. Illustration 11 g00716367
gear (80) . Illustration 12 g00716372 17. If bearing (77) was removed, use a press in order to install bearing (77) on gear (78) . Illustration 13 g00716373 18. Use Tooling (G) in order to expand ring (76) . Install gear (78) and bearing (77) in carrier (47) .
and bearing (73) in gears (69) and (74) . 20. Put gear (69) , gear (74) , and discs (68) , (71) , (72) and (75) in position in carrier (47) . Install shafts (67) . Note: The rubber in pins (66) must not be damaged. If the rubber in the pins is damaged, replace the pins. 21. Align the hole in shaft (67) with the hole in the carrier. Install pin (66) . Install the pin until the pin is even with the surface of the carrier. 22. Install the thrust disc and ring (65) in position in carrier (47) .
. Install the carrier in gear (64) . 24. Install carrier (47) and the gear as an assembly. Illustration 17 g00716382 25. Use Tooling (G) in order to install snap ring (63) . Illustration 18 g00716385
to allow the clutch springs to put pressure on the bottom plate at location (X) . Note: Start with a plate, alternate discs, and plates. Continue to alternate until all the discs and the plates have been installed. 26. Install plates (62) and discs (61) . Illustration 19 g00716729 27. Put plates (59) in position on the housing. 28. Install gear (60) . Illustration 20 g00716731 29. Install rings (102) and (103) on piston (55) with the lip of the rings upward, as shown. Put clean SAE 30 oil on the rings.
and springs (56) . Springs (56) must be in position on the bottom plate of plates (62) . Note: The top plate of plates (58) must be installed so that the small hole in the large tabs is aligned with rods (54) . Start with a plate, alternate discs, and plates. Continue to alternate until all the discs and the plates have been installed. 31. Install discs (57) and plates (58) . 32. Install piston (55) in housing (52) . 33. Put housing (52) in position on plate (59) .
hold housing (52) in place. Illustration 24 g00716738 Illustration 25 g00716739 35. Use Tooling (H) in order to install bearings (104) and (105) in shaft (48) . Install bearing (104) until the bearing is 10 mm ± 0.05 mm (0.39 inch ± 0.002 inch) below the end of the shaft. Install bearing (105) until the bearing is 15 mm ± 0.05 mm (0.59 inch ± 0.002 inch)
the bearings must be 39.653 mm ± 0.039 mm (1.5611 inch ± 0.0015 inch) after installation. Illustration 26 g00716741 36. Align the notch in the inside race of bearing (51) with the dowel in shaft (48) . Install the bearing. 37. Put gear (50) in position on the shaft. Use Tool (F) in order to install snap ring (49) . Illustration 27 g00716743 38. Put shaft (48) in position in the planetary group.
to hold the shaft and the bearing in position in carrier (47) . Illustration 29 g00716747 40. Install the bearings in gears (45) . 41. Put gears (45) and discs (43) in position in carrier (37) . Install shafts (42) . Note: The rubber in pins (44) must not be damaged. If the rubber is damaged, replace the pins. 42. Align the hole in shaft (42) with the hole in the carrier. Install pin (44) . Install the pin until the pin is even with the surface of the carrier. 43. Install ring (41) . 44. Put ring (40) in position in the carrier.
Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
. Install the carrier in gear (38) . 46. Put the carrier and gear (38) in position on the transmission. Illustration 31 g00716749 47. Install rings (106) and (107) on piston (33) . Install the rings with the lip upward, as shown. Put clean oil on the rings.
in position on rods (54) . Note: The top plate of plates (34) must be installed so that the small hole in the large tabs is aligned with rods (54) . Start with a plate, alternate discs, and plates. Continue to alternate until all the discs and plates have been installed. 49. Install discs (36) and plates (34) . 50. Install piston (33) in housing assembly (32) . 51. Put housing assembly (32) in position on the transmission. Illustration 34 g00716763 52. Put plate (30) in position on gear (13) . Install ring (31) .
the transmission, as shown. Illustration 36 g00716780 54. Put gear (28) in position on the shaft. Use Tooling (F) in order to install snap ring (29) . Illustration 37 g00716790
dcrfwdcnvk
minecr
jmmastey
chriscoyier
uxyall
aleyda
caitiem20
jacobtomlinson
inesmontani
ryanjones
cromwellryan
davidcarrasco
morganepeng
