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 JCB_JS190NLC_T4_TRACKED_EXCAVATOR_Parts_Catalogue_Manual__Serial_Number_02135254-02135354_.pdf

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May 23, 2024

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Transcript

  1. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E04 RAMS 9822/0365 E465-6-1 RAMS DIPPER COMPONENTS Item Part # Change No Description Usage Code QTY A 331/42329 Ram arm JS160 AUTO 1 1 :903/20913 Cylinder 120mm ID 1 1-1 ::903/20923 Bush 1

  2. 2 :903/20914 Rod piston 85mm dia 1 2-1 ::903/20923 Bush

    1 3 :903/20915 Head Cylinder, 120x8 1 6 :903/20916 Kit-repair Dipper ram 1 19 :903/20917 Ring cushion 1 20 :903/20918 Ring cushion 1 21 :903/20919 Nut piston head 1 22 ::LUU0100 Screw set 1 23 ::LPU0074 Ball steel 1 24 :903/20920 Piston 1 25 :903/20924 Seal grease 4 26 :JHP0038 Nipple grease angled 1 27 :LUU0152 Capscrew 12 29 :903/20922 Stopper 1 30 :903/20921 Ring snap 1

  3. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E04 RAMS 9822/0365 E465-7-1 RAMS DIPPER TAB ADJUST Item Part # Change No Description Usage Code QTY 1 331/50870 Ram position 135mm cyl x 90mm rod 1 2 811/90461 Pin pivot 1 3 811/90460 Pin pivot 1

  4. 4 JRV0292 Clamp 1 5 JRV0291 Clamp assembly 1 6

    KRV0548 Clamp 1 7 830/12569 Pipe 1 8 1391/3410D Capscrew M10 x 40 8 9 1316/3512D Bolt M12X50 1 10 1420/0009D Washer (M12) 1 11 1316/3410D Bolt 1 12 1371/0301D Nut High Strength 2 13 830/12048 Pipe 1 14 6009/3725D Bolt 2 15 173R016VD Nut 4 16 2407/0205 O Ring 2

  5. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E04 RAMS 9822/0365 E465-8-1 RAMS DIPPER HBCV ADJUST TAB Item Part # Change No Description Usage Code QTY 1 331/50870 Ram position 135mm cyl x 90mm rod 1 2 811/90461 Pin pivot 1 3 811/90460 Pin pivot 1

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  7. 4 JRV0292 Clamp 1 5 JRV0291 Clamp assembly 1 6

    830/12048 Pipe 1 7 830/12570 Pipe 1 8 25/222471 Valve HBCV Dipper ram 1 9 KRV0548 Clamp 1 10 816/90618 Adaptor elbow 1/4 2 11 1391/3409D Capscrew M10x35mm 4 12 1391/3410D Capscrew M10 x 40 4 13 1391/3412D Capscrew M10 X 50 4 14 1316/3410D Bolt 2 15 1316/3512D Bolt M12X50 1 16 1371/0301D Nut High Strength 2 17 1420/0009D Washer (M12) 1 18 1316/3827D Bolt M20 x 170 1 19 1371/0701D Nut Plain M20 4 20 2409/0205 O Ring 2 21 816/13417 Nipple bleed 9/16 UNF 1 22 1316/3828D Bolt M20 x 180 Lg 1

  8. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E04 RAMS 9822/0365 E465-9-1 RAMS DIPPER CYLINDER Item Part # Change No Description Usage Code QTY A 332/K6946 Ram Arm, Assembly 1 1 :333/L7099 Tube assy 1 2 :333/L7104 Bush pin 1

  9. 3 :333/L7101 Rod assy 1 4 :333/L7104 Bush pin 1

    5 :333/L7105 Cover rod 1 6 :332/G3217 Bush rod 1 7 :332/G3228 Ring Retaining 1 8 :333/L7106 Seal buffer 1 9 :333/L7107 Packing - U 1 10 :333/L7108 Ring back up 1 11 :332/G3319 Seat Wiper 1 12 :332/G3320 Ring Retaining 1 13 :332/G3323 O Ring 1 14 :333/L7109 Ring back up 1 15 :333/L7110 O Ring 1 16 :333/L7111 Ring cushion 1 17 :333/L7112 Piston 1 18 :333/L7113 Seal piston 1 19 :333/L7114 Ring wear 2 20 :333/L7115 Ring dust 2 21 :333/L7116 O Ring 1 22 :333/L7117 Ring back up 2 23 :332/C2211 Nut Piston 1 24 :332/C2349 Setscrew 1 25 :332/H5540 Plunger 1 26 :332/H5541 Ring stop 1 27 :332/H5542 Bolt 12 28 :333/L7119 Valve check 1 29 :333/L7121 Spring 1 30 :332/F4543 Bracket 1 31 :332/H5547 O Ring 1 32 :332/H5546 Plug 1 33 :333/C5002 Cover dust 1 34 :333/L7122 Bolt 4 35 :333/D1511 Cover dust 1 36 :333/D1512 Bolt 4 37 :332/C6733 Seal Pin Wiper 4 38 :333/D1514 Cap 1 39 :332/H5553 Nipple grease 1 40 :332/F4558 Cap 1 50 :333/E3678 Kit-seal Seal Kit 1

  10. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E04 RAMS 9822/0365 E480-1-1 RAMS BUCKET (JAW BUCKET) Item Part # Change No Description Usage Code QTY 1 332/K6945 Ram bucket 1 2 JLV1304 Clamp Assembly 1 3 JLV1305 Clamp 1

  11. 4 KRV0548 Clamp 1 5 1316/3512D Bolt M12X50 1 6

    1316/3410D Bolt 2 7 1370/0303D Nut Self Lock M10 2 8 335/07916 Pipe bucket ram Dump end 1 9 830/12111 Pipe bucket ram, rod side 1 10 1391/3409D Capscrew M10x35mm 8 11 1420/0009D Washer (M12) 1 12 2409/0205 O Ring 2

  12. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E04 RAMS 9822/0365 E480-2-1 RAMS BUCKET (JAW BUCKET) CYLINDER Item Part # Change No Description Usage Code QTY A 332/K6945 Ram bucket 1

  13. 1 :333/L7135 Tube assy 1 2 :333/L7136 Bush pin 1

    3 :333/L7137 Rod assy 1 4 :333/L7138 Bush pin 1 5 :333/L7139 Cover rod 1 6 :333/L7140 Bush rod 1 7 :333/L7141 Ring retaining 1 8 :333/L7142 Seal buffer 1 9 :333/L7143 Packing - U 1 10 :333/L7144 Ring back up 1 11 :333/L7145 Wiper dust 1 12 :332/G3228 Ring Retaining 1 13 :333/L7146 O Ring 1 14 :333/L7147 Ring back up 1 15 :333/L7148 O Ring 1 16 :333/L7149 Ring cushion 1 17 :333/L7150 Piston 1 18 :333/L7151 Seal piston 1 19 :333/L7152 Ring wear 2 20 :333/L7153 Ring dust 2 21 :333/L7154 O Ring 1 22 :333/L7155 Ring back up 2 23 :333/L7156 Nut piston 1 24 :332/H5539 Setscrew 1 25 :333/L7157 Bolt 10 26 :333/D1511 Cover dust 2 27 :333/D1512 Bolt 8 28 :333/L7158 Pin wiper 2 29 :333/D1513 Pin wiper 2 30 :332/F4556 Nipple Grease 2 31 :332/F4558 Cap 2 50 :333/E3677 Kit-seal 1

  14. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E05 FILTER 9822/0365 E510-1-1 FILTER MAIN HYDRAULIC RETURN Item Part # Change No Description Usage Code QTY 1 32/925214 Filter Assembly 1 2 :KBJ1691 Element servo filter 1 3 :KHJ1032 O Ring 1

  15. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E05 FILTER 9822/0365 E510-10-1 FILTER MAIN HYDRAULIC ASSEMBLY PLEXUS Item Part # Change No Description Usage Code QTY 1 335/B5200 Filter Plexus 1

  16. 2 1316/3408D Bolt 4 3 1420/0008D Washer (M10) 4 4

    KHJ0897 Tap Drain 2 5 KHJ0739 Plug 1 6 KHJ0640 Elbow 1 7 KHJ0341 Elbow 1/4 x 1/4 3 8 C4E7327 Adapter 2 9 1609/0002 Adapter 2 10 KMA0951 Hose nylon 1 11 KAJ1927 Hose 1/4" 900mm 180/180 Yellow/White 1 12 KHH0143 Band Harness Retainer 2 13 **** Fluid Locking 0

  17. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E05 FILTER 9822/0365 E520-1-1 FILTER OTHER HYDRAULIC PLEXUS Item Part # Change No Description Usage Code QTY 1 332/J8611 Body main plexus filter 1 1 :332/J8610 Cover 1 2 :32/925164 Element filter bypass Plexus 1

  18. 3 :828/10081 O Ring 1 4 :332/C1496 O Ring 1

    5 :1316/0310D Screw 4 7 :1420/0007D Washer (M8) 4 8 :332/C1503 Seal 1 9 **** None serviced part 1

  19. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E05 FILTER 9822/0365 E520-1-5 FILTER OTHER HYDRAULIC PLEXUS Item Part # Change No Description Usage Code QTY A 335/B5200 Filter Plexus 1 1 :332/E9376 Housing filter 1 2 :332/C1504 Cover 1

  20. 3 :332/C1491 Element filter 1 4 :335/D1473 O Ring 1

    5 :332/C1496 O Ring 1 6 :332/C1499 Capscrew 4 8 :335/D1474 Washer Plain, M8 4

  21. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E05 FILTER 9822/0365 E520-2-1 FILTER OTHER HYDRAULIC ASSEMBLY DRAIN LINE Item Part # Change No Description Usage Code QTY 1 KNJ0287 Filter Inlet 1

  22. 2 :KNJ0288 Element oil filter 1

  23. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ E HYDRAULICS \ E05 FILTER 9822/0365 E540-1-1 FILTER RETURN CIRCUIT Item Part # Change No Description Usage Code QTY 3 332/J9389 Element filter 2

  24. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ F TRANSMISSION \ F04 TRACK & SWING GEAR BOX 9822/0365 F400-2-1 TRACK SLEW GEARBOX INSTALLATION ASSEMBLIES TURNTABLE BEARING Item Part # Change No Description Usage Code QTY 2 JLB0237 Ring swing 1

  25. 3 1316/3820D Bolt M20 x 100 LG grade 10.9 31

    4 1316/3815D Bolt M20 X 65 36 5 JHP0044 Washer 36 6 4101/0500 Fluid Locking Loctite 262 1 7 KRB0681 Plate Cover 1 8 KRB0682 Packing Cork 1 9 1316/0507D Setscrew M12 x 25 grade 10.9 3 10 1425/0009D Washer M12 spring 3 11 JHC0001 Sealant liquid packing, Gasket 0

  26. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ F TRANSMISSION \ F04 TRACK & SWING GEAR BOX 9822/0365 F430-1-1 SLEW/SWING MOTOR INSTALLATION EQUIPMENT Item Part # Change No Description Usage Code QTY 1 C4E3606 Adapter elbow 1

  27. 2 JHP0044 Washer 11 3 20/925738 Motor gearbox swing JS160/180/190

    AUTO 1 4 KNC0052 Pipe 1 5 KRC0105 Pin headed 1 6 UBJ0373 Plug 1 7 1316/3817D Bolt 11 8 4102/1203 Sealant 0 9 4101/0500 Fluid Locking Loctite 262 0

  28. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ F TRANSMISSION \ F04 TRACK & SWING GEAR BOX 9822/0365 F430-10-1 SLEW/SWING MOTOR INSTALLATION TRACK Item Part # Change No Description Usage Code QTY A 332/H3935 Motor hydraulic 1

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  31. 1 **** None serviced part 1 1-1 :25/222665 Valve relief

    2 2 :332/H5576 Kit-valve assembly 1 3 :332/H5577 Kit-plunger 1 4 :332/H5579 Kit orifice 1 5 :332/H5580 Kit-plug assembly 1 6 :332/H5578 Kit-plug & o ring 1 7 **** None serviced part 1 8 :332/H5581 Kit-plug & o ring 1 9 :20/925674 Shaft motor drive 1 10 :332/H5585 Seal ring 1 11 :20/951604 Bearing Bearing Kit Track Motor/Gearbox 1 12 :332/H5586 Kit-repair brake assembly 1 13 :332/H5587 Kit-seal 1 14 **** None serviced part 1 15 :05/903833 Screw 10

  32. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS

    TRACKED EXCAVATORS \ JS190NLCT4 02135254-02135354,02440501-02440650 9822/0365 \ F TRANSMISSION \ F04 TRACK & SWING GEAR BOX 9822/0365 F440-1-1 GEARBOX SLEW/SWING COMPONENTS Item Part # Change No Description Usage Code QTY A 20/925738 Motor gearbox swing JS160/180/190 AUTO 1

  33. 1 :05/903884 Shaft pinion 15 teeth 1 2 :05/903870 Spacer

    1 3 :05/903871 Ring 1 4 :05/903872 Bearing 1 5 :05/903877 Housing 1 6 :05/903876 Seal ring 1 7 :05/903875 Bearing 1 8 :05/903874 Nut 1 9 :05/903904 Gear Reduction assembly 1st planet 1 10 :05/903861 O Ring 2 11 :05/903879 Ring toothed 1 12 :05/903887 Gear 1 13 :05/903888 Cover 1 14 :05/903889 O Ring 1 15 :05/903890 Gear Reduction assembly 2nd planet 1 16 :05/903891 Gear Sun 1 17 :05/903892 Circlip 1 18 :05/903883 Screw 16 19 :20/925574 Motor hydraulic For components see E2-7-1 1 20 :05/903894 Plug 1 21 :05/903895 Hose 1 22 :05/903896 Pipe Extension 1 23 :05/903897 Plug breather 1 24 :05/903898 Dipstick & tube assembly 1 25 :05/903893 Screw 15

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    Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/