Engineering COMPOSITES For High Performance

Transcript

1. Monfalcone – 04.12.2012 This document reports about the expertise and the capability at AIRWORKS concerning the implementation of composite lightweight structures in different industrial segments. AIRWORKS // Implementation Of Composites
2. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 2 AIRWORKS Engineering Advanced Systems AIRWORKS
3. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 3 Organization ORGANIZATION OUR COMPANY AT A GLANCE 2 Offices : Rome (Cnt. Italy) & Gorizia (North. Italy) – Current Capacity: 30000 hours / year– 10 years / person: our average working exp.– Main Businesses: Aerospace, Defence, Wind Power – SUBSIDIARIES A2Wind GmbH: München (Germany), Wind Power – Shareholders: Airworks (50%), IABG mbH Group (50%) – Web: www.a2wind.net – BUSINESS MANAGEMENT Sales // s.picinich@air-works.eu Rome Office // a.targusi@air-works.eu Gorizia Office // m.tarnold@air-works.eu Wind Power // s.picinich@air-works.eu Airworks Srl - Board - Airworks Srl - Board - Airworks Srl - Office Gorizia - Airworks Srl - Office Gorizia - Office Manager - M. Tarnold - Office Manager - M. Tarnold - Technical Lead - L. Sillari - Technical Lead - L. Sillari - Business Development - S. Picinich - Business Development - S. Picinich - Airworks Srl - Office Rome - Airworks Srl - Office Rome - Office Manager - A. Targusi - Office Manager - A. Targusi - Technical Lead - C. Scaramozza - Technical Lead - C. Scaramozza - A2Wind GmbH - Off. München - A2Wind GmbH - Off. München - General Manager - S. Picinich - General Manager - S. Picinich - Quality & Accounting Quality & Accounting Technical Advisors Technical Advisors
4. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 4 MAIN REFERENCES
5. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 5 Composites AIRWORKS
6. MONFALCONE // 04.12.2012 COMPOSITE PROs  Advanced design requirements (i.e. CTE, weight)  Tailorable mechanical and physical properties  Fatigue resistant  Corrosion resistant  Higher strength-to-weight ratio reduces weight  Integrated manufacturing: allows larger, more integrated structures AIRWORKS // ENGINEERING ADVANCED SYSTEMS 6 Smart Structures AIRWORKS Why Use Composites? Composites are a very powerful material platform to maximise the potential of a structural design. A330 Ailerons, by AIRBUS
7. MONFALCONE // 04.12.2012  Environmental conditions (moisture, in-service temperatures)  Design is integral with manufacturing  Material characterization  Increased difficulty in design and analysis compared to metal  Material process selection  Understanding of the possible pitfalls (i.e. delamination)  Details require sound design principles (i.e. fittings, repairs) AIRWORKS // ENGINEERING ADVANCED SYSTEMS 7 …require Smart Designs AIRWORKS Details matter. When implementing composites, several aspects must be carefully addressed and managed upfront.
8. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 8 Our Range AIRWORKS Over years AIRWORKS specialists have supported the successful implementation of composites on a broad number of projects. Used M&P types Carbon fibers, glass fibers, kevlar fibers, glare, PVC, honeycomb cores, isotropic cores, balsa, aluminum honeycomb sandwich, hand lay-up laminates, pre-preg laminates, rovings, autoclave, out-of- autoclave, resin infusion. Structural Environments Qualification of composites in static, quasi- static and highly dynamic environments such as wind gusts (time domain strength, fatigue calculations) and space launchers (random loads, harmonic loads ...) AIRWORKS Composite Design Team DEFENCE Military Drones SPACE Primary Structures SPACE Secondary Structures ENERGY Wind Rotor Blades AVIATION Commercial Aircraft Structures AVIATION Military Aircraft Structures AVIATION Cabin Interiors
9. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 9 IMPLEMENTATIONS Sector Application Final Customer Description Activity Materials ENERGY Primary structures XEMC-Darwind 45.3 m fiberglass blade Structural design, analysis, certification GFRP monolithic GFRP sandwich ENERGY Primary structures XEMC-Darwind 40.0 m fiberglass blade Structural design, analysis, certification, mould design GFRP monolithic GFRP sandwich BUSINESS AVIATION Primary structures Bombardier Learjet 85 Wingbox. Learjet 85 Fuselage Conceptual structural design, sizings, optimization CFRP monolithic CFRP sandwich COMMERCIAL AVIATION Primary structures Aircelle A380-T900 Nacelles Structural verification, certification CFRP monolithic COMMERCIAL AVIATION Primary structures Airbus A380 Freighter Skins Sizings, structural verification, certification Glare MILITARY AVIATION Primary structures Aermacchi M346 fighter trainer front fuselage skins & doors Structural design, analysis, optimization, certification CFRP, GFRP, Aluminum sandwich MILITARY AVIATION Primary structures Aermacchi M346 fighter trainer aft fuselage skins Structural analysis, certification CFRP monolithic CFRP sandwich COMMERCIAL AVIATION Interiors Lufthansa Diehl Aircabin Boeing B767 Spinel Ceilings Conceptual structural design, sizings, optimization GFRP sandwich COMMERCIAL AVIATION Interiors Buecher Aerospace A380 Galleys Structural sizing, testing, certification GFRP sandwich COMMERCIAL AVIATION Interiors Buecher Aerospace A330 Galleys Structural sizing, testing, certification GFRP sandwich COMMERCIAL AVIATION Interiors Buecher Aerospace A319 / A320 / A321 Galleys Structural sizing, testing, certification GFRP sandwich Development projects contracted by AIRWORKS (AW) or performed at other companies by AW technical management
10. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 10 IMPLEMENTATIONS Sector Application Final Customer Description Activity Materials SPACE Primary Structure Thales Alenia Space SOLAR (Columbus) Mechanical analysis CFRP monolithic SPACE Primary structures Thales Alenia Space YAMAL CFRP antennas Mechanical analysis CFRP monolithic SPACE Primary structures Thales Alenia Space ASIKA CFRP antennas Mechanical analysis CFRP monolithic SPACE Primary structures Thales Alenia Space NODE 2 Meteorit Debris Protection System Material characterization, structural design & analysis Kevlar + Aluminum SPACE Secondary structures Thales Alenia Space NODE 2 Close Out Panels Structural design, mechanical analysis Aluminum sandwich DEFENCE Primary structures Selex-Galileo Mirach 200 Drone Structural verification, certification CFRP, Kevlar DEFENCE Primary structures Selex-Galileo Falco Drone Structural verification, certification CFRP, GFRP DEFENCE Primary structures Selex-Galileo Falco EVO Drone Structural verification, certification CFRP, Kevlar DEFENCE Primary structures Selex-Galileo Muas Asio-B Drone Structural verification, certification CFRP, GFRP Kevlar DEFENCE Primary structures Selex-Galileo Muas Spyball-B Drone Structural verification, certification CFRP, GFRP, Kevlar Development projects contracted by AIRWORKS (AW) or performed at other companies by AW technical management
11. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 11 IMPLEMENTATIONS BOMBARDIER Learjet 85 Fuselage
12. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 12 IMPLEMENTATIONS BOMBARDIER Learjet 85 Composite Wingbox AERMACCHI M346 Fuselage CFRP Skins AIRCELLE A380 CFRP Nacelle Structures LUFTHANSA Boeing 767 VIP Spinel GFRP interiors BUCHER A380 Galley
13. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 13 IMPLEMENTATIONS ISS NODE 2 – Close Out Panels ISS Node 2 – Debris Shields YAMAL – CFRP Antennas SELEX GALILEO – Mirach UAS Composite Structures
14. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 14 IMPLEMENTATIONS ISS NODE 2 – Close Out Panels SELEX GALILEO MUAS - Asio B Composite Body SELEX GALILEO MUAS – Spyball Composite Body SELEX GALILEO – Falco Composite Structures SELEX GALILEO – Falco EVO Composite Structures
15. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 15 IMPLEMENTATIONS Passing GL Certification with our 45 meter GFRP blade design in Baoding (20/02/2012)
16. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 16 OPTIMIZATION Composite Optimization Capabilities Engineering process automation – CAE software integration – Statistical data analysis – Single & multi-objective optimization – Optimization based on analytical & exp. models – Robust design – Offering Optimization-based product design – Development of automated engineering processes for the customer – Integration of customer analytical models (CAE) with experimental data – Applications: Instruments, Space, Power plants, Structures Highly complex problems, involving different disciplines and multiple objectives, require not only engineering understanding but also a systematic approach through process automation and mathematical optimization. Within our development process, we use modeFRONTIER .
17. MONFALCONE // 04.12.2012 AIRWORKS // ENGINEERING ADVANCED SYSTEMS 17 Contacts CONTACTS ROME OFFICE Via Baldo degli Ubaldi, 111 00167 Rome – Italy Tel. +39 06 40040690 sales@air-works.eu GORIZIA OFFICE Piazzale Salvo d’Acquisto, 11 34074 Monfalcone (GO) – Italy Tel. +39 0481 40940 sales@air-works.eu