JCB_JS160W_Wheeled_Excavator_Parts_Catalogue_Manual__Serial_Number_01789229-01789428_.pdf

Transcript

1. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F04 TRACK & SWING GEAR BOX 9822/0405 F430-1-1 SLEW/SWING MOTOR INSTALLATION SWING EQUIPMENT Item Part # Change No Description Usage Code QTY 1 JLC0007 Motor swing 1
2. 2 JLC0008 Gearbox swing 1 3 KNC0052 Pipe 1 4 KRC0105 Pin headed 1 5 1316/3817D Bolt 11 6 JHP0044 Washer 11 7 4102/1203 Sealant 1 8 4101/0500 Fluid Locking Loctite 262 1 9 1391/3509D Capscrew M12x35mm 16 10 UBJ0373 Plug 1 11 C4E3606 Adapter elbow 1
3. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F04 TRACK & SWING GEAR BOX 9822/0405 F430-5-1 SLEW/SWING MOTOR INSTALLATION COMPONENTS, Item Part # Change No Description Usage Code QTY A JLC0007 Motor swing 1
4. 1 :LMM0338 Spacer 1 2 :LAM0037 Seal oil 1 3 :LTM0129 Bearing 1 4 :LZM0343 Gauge oil level with tube 1 5 :LSM0080 Spring 1 6 :LMM0334 Plate 1 7 :LMM0335 Plate return 1 8 **** None serviced part 9 9 :LMM0337 Plate friction 3 10 :LMM0336 Plate mating 3 11 :LBQ5262 O Ring 1 12 :LPM0117 Piston 1 13 :LBQ5263 Superseded O Ring 2 13 :828/00329 O Ring to suit 187.4 groove 2 14 :LSM0082 Spring 18 15 :LMM0545 Pin 2 16 :LPM0115 Piston 2 17 :LZC0076 Plug blanking 3 18 :LBQ0112 O Ring 3 19 :LSM0135 Spring 4 20 :LPM0112 Ring tef 4 21 :LKM0106 Bush 4 22 :LZM0335 Plate balance 1 23 :LTM0130 Bearing 1 24 :LMM0330 Ring lock 1 25 **** None serviced part 1 26 **** None serviced part 1 27 :LMM0605 Collar 1 28 :UBJ0384 Plug 1 29 :LMM0329 Ring lock 1 30 :LNM0428 Valve bypass assembly 2 31 :LBQ0182 O Ring 2 32 :LBC0201 Ring back up 2 33 :LBQ0122 O Ring 2 34 **** None serviced part 1 35 :LNM0431 Valve relief assembly 2 35-1 ::LMC0102 Superseded Kit-shim relief valve 1 35-1 ::LQM0021 Shim 1 36 :LBQ0262 O Ring 4 37 :6004/3714 Superseded Capscrew 4 37 :1391/3714 Capscrew 4 38 :LPM0052 Valve check 2 39 :LSM0075 Spring 2 40 :LZM0191 Cap 2 41 :LBB0262 Ring back-up 2
5. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F04 TRACK & SWING GEAR BOX 9822/0405 F430-10-1 SLEW/SWING MOTOR INSTALLATION SWING EQUIPMENT Item Part # Change No Description Usage Code QTY 1 C4E3606 Adapter elbow 1
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7. 2 JHP0044 Washer 11 3 20/925738 Motor gearbox swing JS160/180/190 AUTO 1 4 KNC0052 Pipe 1 5 KRC0105 Pin headed 1 6 UBJ0373 Plug 1 7 1316/3817D Bolt 11 8 4102/1203 Sealant 0 9 4101/0500 Fluid Locking Loctite 262 0
8. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F04 TRACK & SWING GEAR BOX 9822/0405 F430-15-1 SLEW/SWING MOTOR INSTALLATION SWING EQUIPMENT Item Part # Change No Description Usage Code QTY 1 333/K7711 Motor Swing And Gearbox 1
9. 1A :334/D9830 Motor hydraulic 1 2 1316/3817D Bolt 11 3 JHP0044 Washer 11 4 KRC0105 Pin headed 1 5 KNC0052 Pipe 1 6 UBJ0373 Plug 1 7 C4E3606 Adapter elbow 1 8 334/J3181 Bracket ,Remote Oil Filler 1 9 KNJ0718 Bolt U 1 10 JHP0046 Washer M10 2 11 1371/0303D Nut M10 grade 10.9 2 12 1316/0507D Setscrew M12 x 25 grade 10.9 2 13 1420/0009D Washer (M12) 2 14 4101/0500 Fluid Locking Loctite 262 0 15 **** Fluid Locking 0
10. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F04 TRACK & SWING GEAR BOX 9822/0405 F440-1-1 GEARBOX SLEW/SWING COMPONENTS Item Part # Change No Description Usage Code QTY A JLC0008 Gearbox swing 1
11. 1 :05/903878 Gear reduction assembly 1 2 :05/903861 O Ring 2 3 :05/903879 Ring toothed 1 4 :05/903880 Gear sun 1 5 :05/903864 Cover 1 5A :05/903865 Ring Toothed 1 6 :05/903881 Gear reduction assembly 1 7 :05/903882 Gear sun 1 8 :05/903883 Screw 16 10 :05/903885 Gear output assembly 1 10-1 ::05/903884 Shaft pinion 15 teeth 1 10-2 ::05/903870 Spacer 1 10-3 ::05/903871 Ring 1 10-4 ::05/903872 Bearing 1 10-6 ::05/903874 Nut 1 10-7 ::05/903875 Bearing 1 10-8 ::05/903876 Seal ring 1 10-9 ::05/903877 Housing 1 11 **** 'See Remark' See F4-3-1 8 12 4102/2622 Sealant gasket 0 13 **** 'See Remark' See E2-7-1 1
12. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F04 TRACK & SWING GEAR BOX 9822/0405 F480-1-1 CIRCUIT SLEW/SWING GREASING GREASING PIPES ASSEMBLY Item Part # Change No Description Usage Code QTY 1 KRB0696 Pipe assembly grease line 1
13. 2 KRB0697 Pipe assembly grease line 1 3 333/J2461 Clamp Zinc plated 1 4 333/J2458 Clamp Zinc plated 1 5 1316/0201D Screw 2 6 1420/0006D Washer (M6) 2 7 KMJ0964 Connector 2 8 KMJ0985 Adapter elbow 2 9 JHP0037 Nipple Grease Straight 2
14. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F06 POWER TRANSFER GEARBOXES 9822/0405 F600-1-1 POWER SHIFT AUTO SHIFT CVT INSTALLATION ASSEMBLIES 333/K4308 Item Part # Change No Description Usage Code QTY A 333/K4308 Transmission 1 1 **** Assembly input housing 1 2 **** Assembly housing 1 3 **** Assembly multi disc brake 1 4 **** Assembly coupling 1 5 **** Assembly planetary drive 1 6 **** Assembly planetary drive 1 7 **** Assembly planetary drive 1 9 **** Assembly output 1 10 **** Assembly output 1 11 **** Assembly gear shift sensor 1 12 **** Assembly gear shift sensor 1 13 **** Assembly gear shift sensor 1 14 **** Assembly oil pipe 1
15. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F06 POWER TRANSFER GEARBOXES 9822/0405 F610-1-1 PS TRANSMISSIONS COMPONENTS
16. Item Part # Change No Description Usage Code QTY 1 10/909230 Housing gearbox 1 2 10/907331 O Ring 1 3 10/907332 Plug 1 4 10/907333 O Ring 1 5 10/907334 Plug 1 6 10/907335 O Ring 1 7 10/907336 Gasket 1 8 10/907337 O Ring 1 9 10/907338 Capscrew 10 10 10/907339 Valve throttle 1 11 04/800322 Plug 1 12 10/907341 O Ring 1 13 10/907342 Valve venting 1 14 10/907343 Plug 1 15 04/800173 Plug 2 16 10/907344 O Ring 2 17 04/800195 Plug Screw 1 18 10/900406 Seal ring 1 19 10/907334 Plug 1 20 10/907335 O Ring 1 21 10/907346 Tube oil suction, gearbox 1 22 10/907347 Adapter 1 23 10/909233 Pipe oil suction 1 24 10/909234 Adapter 1 25 10/907350 O Ring 1 26 10/907351 Screw 1
17. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F06 POWER TRANSFER GEARBOXES 9822/0405 F610-10-1 PS TRANSMISSIONS INPUT HOUSING Item Part # Change No Description Usage Code QTY 1 332/C4632 Piston 1 1A **** T.B.A 1
18. 3 332/C4635 Spring compression 1 5 332/C4636 O Ring 1 7 332/D0203 Housing input 1 9 10/907041 O Ring 1 10 332/C4640 Screw 5 14 828/10040 O Ring 1 15 332/D0205 Cover 1 16 332/C4639 Washer 2 17 04/600564 Screw hexagon 2
19. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F06 POWER TRANSFER GEARBOXES 9822/0405 F610-11-1 PS TRANSMISSIONS HOUSING Item Part # Change No Description Usage Code QTY 1 **** T.B.A 1 2 332/C4644 Dowel 1
20. 3 332/C4645 Cover 1 4 04/800177 Bolt 1 5 333/D3481 Plug M24 x 1.5 2 6 10/904305 O Ring 2 7 332/C4651 Screen 1 8 332/C4652 Screw 2 9 10/907342 Valve venting 2 11 335/E7097 Plug Screw, M10X1 1 12 10/907341 O Ring 6 13 335/E7097 Plug Screw, M10X1 2 14 10/907341 O Ring 2 15 04/800322 Plug 1 16 10/909205 Ring seal 1 17 10/907342 Valve venting 1 18 **** T.B.A 1 19 332/C4657 Valve 1 20 04/600384 O Ring 1 21 332/C4658 Ball 1 22 332/C4662 Spring 1 23 332/C4663 Breather 1
21. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F06 POWER TRANSFER GEARBOXES 9822/0405 F610-12-1 PS TRANSMISSIONS BRAKE MULTI DISC
22. Item Part # Change No Description Usage Code QTY 1 10/907380 Circlip 1 3 10/907379 Shim end 1 5 04/600063 Disc clutch 6 7 10/907388 Disc clutch 6 9 10/907381 Disc clutch 1 9 10/907385 Disc clutch S=3,3 1 9 04/600063 Disc clutch 1 9 04/600065 Disc clutch S=2.8 1 9 10/907384 Disc clutch B=3,5 1 9 10/907386 Disc clutch S=3,4 1 9 10/907382 Disc clutch B=3,7 1 10 332/C4666 Ring 1 13 332/C4667 Ring 1 15 332/C4668 O Ring 2 17 828/10040 O Ring 1 19 332/C4669 Gasket 1 21 332/C4670 Piston 1 23 332/C4671 Spring set 1 25 332/C4672 Gasket 1 27 332/C4673 Gasket 1 29 332/C4674 Gasket 1 31 332/C4675 Gasket 1 33 332/C4676 Pin 2
23. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F06 POWER TRANSFER GEARBOXES 9822/0405 F610-13-1 PS TRANSMISSIONS COUPLING Item Part # Change No Description Usage Code QTY 1 332/C4679 Disk clutch 10 3 332/C4680 Disk clutch 1.4mm 5
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26. 4 332/C4681 Disk clutch 1.2mm 3 5 332/C4681 Disk clutch 1.2mm 1 5 332/C4680 Disk clutch 1.4mm 1 5 332/C4684 Disk clutch 1.6mm 1 8 332/C4685 Washer 1 9 332/C4686 Ring snap 1 10 332/C4687 Shim 1 11 332/C4688 Spring compression 1 13 332/C4689 Piece thrust 1 15 04/600181 Washer 2 17 332/C4693 Bearing roller cage 1 19 332/C4696 Piston 1 21 332/C4697 Spring set 1 22 332/D0208 Shaft input 1
27. Product Catalog \ CONSTRUCTION \ CONSTRUCTION / INDUSTRIAL \ JS WHEELED EXCAVATORS \ JS160W 01789229- 01789428,01789429-01789529,02298987-02299487 9822/0405 \ F AXLES, WHEELS & TRANSMISSION \ F06 POWER TRANSFER GEARBOXES 9822/0405 F610-14-1 PS TRANSMISSIONS GEAR PLANETARY Item Part # Change No Description Usage Code QTY 1 332/C4704 Gear planet 1
28. 3 332/C4706 Bearing 3 5 332/C4725 Carrier planet 1 6 332/C4708 Pin slot 6 7 332/C4709 Bearing 1 9 332/C4710 Ring retaining 3 11 332/C4711 Gear ring 1 13 332/C4713 Bearing 1 15 332/C4715 Ring retaining 1 19 332/C4717 Disk centering 1 21 332/C4719 Ring retaining 1 23 10/300783 Retainer ring 1 27 332/C4709 Bearing 1 29 332/C4720 Washer 1 31 333/E7414 Screw M10 x 40mm 4 35 332/C4722 Bearing needle cage 1
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