Caterpillar_Cat_D10T_TRACK-TYPE_TRACTOR__Prefix_RJG__Service_Repair_Manual__RJG00001_and_up_.pdf

Transcript

1. Service Repair Manual Models D10T TRACK-TYPE TRACTOR
2. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D10T TRACK-TYPE TRACTOR RJG Configuration: D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE) POWERED BY C27 Engine Disassembly and Assembly D10T Track-Type Tractor Power Train Media Number -RENR8166-11 Publication Date -01/08/2018 Date Updated -17/08/2018 i02204646 Final Drive - Assemble SMCS - 4050-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 3 B 138-7573 Link Bracket 1 C 1P-0520 Driver Group 1 F 1U-5934 Seal Installation Tool 1 G 8T-7688 Spacer 1 H 138-7574 Link Bracket 3 Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times. Note: Check the O-ring seals and the seals for wear or for damage. Replace the components, if necessary.
3. Illustration 1 g01113471 1. Use Tooling (C) to install seal retainer (38) in hub (30). Illustration 2 g01113465 2. Install lip seal (37) in the retainer with Tooling (C). Illustration 3 g00719718
4. Illustration 4 g00720352 3. Raise the temperature of bearing cone (36). Install bearing cone (36) on the hub. 4. Use Tooling (F) to put Duo-Cone seal (35) in position on the hub. Refer to Disassembly and Assembly, "Duo-Cone Floating Seals - Install". Illustration 5 g01115700 5. Lower the temperature of bearing cups (34). Install bearing cups (34) in the sprocket hub. Illustration 6 g01115702
5. 6. Use Tooling (F) in order to install Duo-Cone seal (33) in the hub. Refer to Disassembly and Assembly, "Duo-Cone Floating Seals - Install". Illustration 7 g01115706 7. Install Tooling (H) on sprocket hub (32). Use a suitable lifting device and Tooling (H) to lower sprocket hub (32) into position. The weight of sprocket hub (32) is approximately 410 kg (904 lb). Illustration 8 g01115793 Illustration 9 g00720374 8. Raise the temperature of bearing cone (31). Install bearing cone (31).
6. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/
7. 9. Put Tooling (G) in position while bearing cone (31) is hot. 10. Install retainer plate (24) and bolts (23). Tighten bolts (24) in order to put the bearing in the correct position. Tighten bolts (24) to a torque of 135 ± 15 N·m (100 ± 11 lb ft). 11. Leave the plate and the bolts in place until the bearing cone is cool. Illustration 10 g01113512 12. Install Tooling (A) on reaction hub (27). The weight of reaction hub (27) is approximately 54 kg (119 lb). 13. Use a suitable lifting device and Tooling (A) to lower reaction hub (27) into position in gear (28). Illustration 11 g01115610 14. Install retainer ring (29) in the groove in the gear.
8. Illustration 12 g01115598 15. Install Tooling (A) on the inside of reaction hub (27). The weight of reaction hub (27) is approximately 188 kg (414 lb). 16. Use a suitable lifting device and Tooling (A) to lower reaction hub (27) and gear (28) in position in the sprocket hub. Illustration 13 g01115595 17. Put pins (26) in position in reaction hub (27). Illustration 14 g01115891
9. 18. Use a straight edge in order to ensure that the pins and reaction hub (27) are below the surface of spindle hub (30). The pins must be zero to 0.127 mm (0.0050 inch) below the surface level of spindle hub (30). None of the pins may protrude above the surface of spindle hub (30). Illustration 15 g01113482 19. Use a suitable press and Tooling (C) to install ring (25) in retainer plate (24). Illustration 16 g00719248 20. Put retainer plate (24) in position. Install bolts (23) that hold the plate to the hub. Tighten bolts (23) to a torque of 135 ± 15 N·m (100 ± 11 lb ft). Note: There must be metal to metal contact between retainer plate (24) and the hub.
10. Illustration 17 g00719239 21. Install lockring (21) in gear (18). Illustration 18 g01113486 22. Install bearing cups (20) in the gear with Tooling (C) and a suitable press until the bearings make contact with the retainer ring. Illustration 19 g01116128 23. Put bearing cones (19) in position in gear (18).
11. Illustration 20 g00720573 24. Put gears (18) and the bearing cones in position in planetary carrier (13). 25. Lower the temperature of shafts (17) and install shafts (17) in planetary carrier (13) and gears (18). Use a suitable press, if necessary. Install shafts (17) until the small end of shaft (17) extends 0.08 ± 0.05 mm (0.003 ± 0.002 inch) past the surface of planetary carrier (13). Ensure that there is a metal to metal contact between shafts (17) and the plates. Illustration 21 g00719204 26. Install plates (15) and bolts (16). Tighten bolts (16) to a torque of 55 ± 7 N·m (41 ± 5 lb ft). Note: There must be metal to metal contact between the shafts and plates (15). Use a feeler gauge. Ensure that there is a gap of 0.08 ± 0.05 mm (0.003 ± 0.002 inch) between plates (15) and the surface of the planetary carrier. 27. After plates (15) have been installed, use a suitable press to push plates (15) even with the surface of the planetary carrier.
12. Illustration 22 g00719200 28. Use a suitable lifting device on planetary carrier assembly (13) to lower planetary carrier assembly (13) onto gear (14). The weight of planetary carrier assembly (13) is approximately 100 kg (220 lb). Illustration 23 g00719162 29. Put retaining ring (12) in position in the groove in the gear. Illustration 24 g01116130
13. 30. Put gear (14) in position in the planetary carrier. Use a wire to hold gear (14) in position when the planetary carrier is installed in the final drive. Install the wire across the bottom of gear (14) from the outside of the planetary carrier. Illustration 25 g01115915 31. Put retainer (10) and retaining ring (9) in position in gear (11). 32. Install Tooling (B) on gear (11). The weight of gear (11) is approximately 118 kg (260 lb). Use a suitable lifting device and Tooling (B) to lower gear (11) and the planetary carrier in the final drive. 33. Align the gears in the planetary carrier with the gear in the hub. Lower the planetary carrier in the final drive. Remove the wire that holds the sun gear in position when the planetary carrier is within 12.7 mm (0.50 inch) of the original position in the final drive. Illustration 26 g01113497 34. Use Tooling (C) and a suitable press in order to install the bearing cups (8) in gear (6).
14. Illustration 27 g00720717 35. Put bearing cones (7) in position in gear (6). Illustration 28 g01125792 36. Put gears (6) in position in carrier assembly (2). 37. Lower the temperature of shafts (5). Install shafts (5) in carrier assembly (2) and gears (6). If necessary, use a suitable press to install shafts (5). Install shafts (5) until the small end of shaft (5) extends 0.08 ± 0.05 mm (0.003 ± 0.002 inch) past the surface of carrier assembly (2). Ensure that there is a metal to metal contact between shafts (5) and the plates. Illustration 29 g01116132
15. 38. Put the O-ring seals in position in plates (4). 39. Install plates (4) and bolts (3) on shafts (5). Tighten bolts (3) to a torque of 135 ± 15 N·m (100 ± 11 lb ft). Illustration 30 g01116134 Note: There must be metal to metal contact between the shafts and the plates. Use a feeler gauge to ensure that there is a gap of 0.08 ± 0.05 mm (0.003 ± 0.002 inch) between the plates and the surface of the carrier assembly. 40. After the plates have been installed, use a suitable press to push the plates even with the surface of the carrier assembly. 41. Put the O-ring seal in position on carrier assembly (2). Illustration 31 g00719072 42. Install Tooling (A) on carrier assembly (2). The weight of carrier assembly (2) is approximately 268 kg (591 lb). Use a suitable lifting device and Tooling (A) to lower carrier assembly (2) in position in the final drive. 43. Align the drain hole in the carrier with the O-ring seal in the sprocket hub.
16. Illustration 32 g00719068 44. Install bolts (1) that hold the carrier assembly in position. End By: a. Install the final drives. Refer to Disassembly and Assembly, "Final Drive - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Nov 15 00:14:02 UTC+0800 2021
17. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D10T TRACK-TYPE TRACTOR RJG Configuration: D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE) POWERED BY C27 Engine Disassembly and Assembly D10T Track-Type Tractor Power Train Media Number -RENR8166-11 Publication Date -01/08/2018 Date Updated -17/08/2018 i07358095 Final Drive - Install SMCS - 4050-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5P-8622 Shackle 1 151-2816 Plate 1 142-1664 Lifting Bracket Gp 1 142-1666 Support Bracket Assembly 1 1D-4608 Bolt 2 7F-4283 Bolt 2 2H-3745 Bolt 4 Note: Inspect all O-ring seals for wear or damage. Replace the O-ring seals, if necessary.
18. Illustration 1 g00840536 1. Install O-ring seals (5) into the brake housing. Illustration 2 g01113765 Note: Make sure that the short support arm of Tooling (A) is on the bottom and make sure that the long support arm of Tooling (A) is on the top, when Distance (M) and Distance (N) are adjusted. 2. Adjust the bolts on Tooling (A). Distance (M) is 75.000 mm (2.9527 inch) and Distance (N) is 180.000 mm (7.0866 inch).
19. Illustration 3 g00840533 3. The weight of final drive (4) is approximately 1070 kg (2360 lb). Position final drive (4). Install new bolts (1) that hold the final drive in position. If using bolts 1D-4640, tighten bolts (1) to a torque of 1150 ± 150 N·m (848 ± 111 lb ft). If using bolts 6C-3214, tighten bolts (1) to a torque of 800 ± 80 N·m (590 ± 59 lb ft). Then tighten bolt (1) to an additional turn of 60 ± 5 degrees. Install bolts (3) that hold the final drive to the steering clutch and brake. 4. Remove Tooling (A) from final drive (4). 5. Put clean SAE 30W oil in the threads of the bolts for the sprocket segments. Install the bolts and the nuts with the head of the bolts against the final drive. Tighten the nuts to a torque of 870 ± 70 N·m (642 ± 52 lb ft). Tighten the nut by an additional 120 degrees. The final torque must be a minimum of 1500 N·m (1106 lb ft). 6. Fill the final drive with oil . Refer to Operation and Maintenance Manual, "Final Drive Oil - Change". End By: a. Install the axles. Refer to Disassembly and Assembly, "Axle - Install". b. Connect the track. Refer to Disassembly and Assembly, "Track - Connect". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Nov 15 00:15:01 UTC+0800 2021
20. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D10T TRACK-TYPE TRACTOR RJG Configuration: D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE) POWERED BY C27 Engine Disassembly and Assembly D10T Track-Type Tractor Power Train Media Number -RENR8166-11 Publication Date -01/08/2018 Date Updated -17/08/2018 i02206391 Steering Clutch and Brake - Remove SMCS - 4100-011 Removal Procedure Start By: a. Separate the tracks. Refer to Disassembly and Assembly, "Track - Separate". b. Remove the axles. Refer to Disassembly and Assembly, "Axle - Remove". Table 1 Required Tools Tool Part Number Description Qty A 5P-8622 Shackle 1 151-2816 Plate 1 142-1664 Lifting Bracket 1 142-1666 Bracket 1 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
21. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. 1. Drain the oil from the final drive into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Final Drive Oil - Change". Illustration 1 g01113765 2. You must ensure that the short support of Tooling (A) is on the bottom and the long support is on the top when Distances (M) and (N) are made. 3. Adjust the bolts on Tooling (A). Distance (M) is 143.0 mm (5.63 inch) and Distance (N) is 104.0 mm (4.09 inch).
22. Illustration 2 g00849800 4. Remove three bolts from the sprocket segment on top of the final drive hub. Attach Tooling (A) and a suitable lifting device to the sprocket segment. Adjust the bolts on Tooling (A) until the bolts are against the final drive hub. 5. Remove bolts (1) that hold the final drive and the steering clutch and brake to the frame. 6. Remove bolts (2) that hold the steering clutch and brake to the frame. Illustration 3 g00849891 Note: Do not remove bolts (3) that hold the final drive to the steering clutch and brake. If the bolts are removed, it is possible for the components to separate during removal. 7. Remove final drive and steering clutch and brake (4) as a unit. The weight of final drive and steering clutch and brake (4) is approximately 1460 kg (3220 lb). Remove the O-ring seal from the housing for the steering clutch and brake. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Nov 15 00:16:01 UTC+0800 2021
23. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D10T TRACK-TYPE TRACTOR RJG Configuration: D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE) POWERED BY C27 Engine Disassembly and Assembly D10T Track-Type Tractor Power Train Media Number -RENR8166-11 Publication Date -01/08/2018 Date Updated -17/08/2018 i02199899 Steering Clutch and Brake - Disassemble SMCS - 4100-015 S/N - RJG1-109 Disassembly Procedure Start By: a. Remove the steering clutch and brake. Refer to Disassembly and Assembly, "Steering Clutch and Brake - Remove". Table 1 Required Tools Tool Part Number Part Description Qty A 138-7573 Link Bracket 3 B 1P-1857 Retaining Ring Pliers 1 C 5P-5197 Retaining Ring Pliers 1 D 138-7575 Link Bracket 3 E 1P-0520 Driver Gp 1 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
24. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00849791 1. Position brake housing (3), as shown. 2. Remove the bolts that hold input hub (1) in position on the plate. 3. Attach Tooling (A) and a suitable lifting device to input hub (1). The weight of input hub (1) is approximately 31 kg (68 lb). Remove input hub (1) from steering clutch hub (2).
25. Illustration 2 g00850636 4. Remove bolts (4) and retainer (5) from the steering clutch housing. 5. Remove friction discs (6) and plates (7).
26. Illustration 3 g00850641 6. Use Tooling (B) to remove retaining ring (8). Remove bearing (10) and plate (9). Remove bearing (10) from plate (9). 7. Remove piston (11). Remove seal ring (12) from piston (11). 8. Use Tooling (C) to remove retaining ring (13). Remove plate (14). Remove seal ring (15) from plate (14).
27. Illustration 4 g00852766 9. Attach Tooling (D) and a suitable lifting device to steering clutch hub (2). The weight of steering clutch hub (2) is approximately 54 kg (119 lb). Remove steering clutch hub (2) from brake housing (3).
28. Illustration 5 g00852771 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 10. Loosen bolts (16) slowly and loosen the bolts evenly in order to partially release the spring tension in the brake housing. 11. After the spring tension has been released, remove bolts (16), washers (17), and retainer (18) from the brake housing. Remove friction discs (19) and brake plates (20).
29. Illustration 6 g01111334 12. Attach Tooling (A) and a suitable lifting device onto brake housing (3). The weight of brake housing (3) is approximately 187 kg (412 lb). Remove bolts (21) and remove brake housing (3). Turn over brake housing (3).
30. Illustration 7 g01112233 13. Attach Tooling (D) and a suitable lifting device to brake housing (3) in order to support brake housing (3) and the other components. The weight of brake housing (3) and the other components is approximately 187 kg (412 lb). 14. Position shaft assembly (24) on a flat surface. Remove bolts (22) and plate (23). Raise brake housing (3) in order to remove brake housing (3) and the other components from shaft assembly (24).
31. Illustration 8 g01112234 Note: The weight of shaft assembly (24) is approximately 25 kg (55 lb). 15. Remove seal rings (25) from shaft assembly (24). 16. Remove bearing (26) from shaft assembly (24).
32. Illustration 9 g01126336 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 17. Position the retainer and the other components in brake housing (3) on a suitable wood block, as shown. The weight of brake housing (3) with the other components is approximately 187 kg (412 lb). 18. Remove bolts (27) and washers (28). Remove brake housing (3) from the retainer and the other components. The weight of brake housing (3) is approximately 105 kg (231 lb).
33. Illustration 10 g00852794 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Note: Mark the position of springs (30) before you remove springs (30). Note: The weight of the retainer, the piston, and the springs is approximately 59 kg (131 lb). 19. Remove ring (29), springs (30), and ring (31) from piston (32).
34. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
35. Illustration 11 g00852832 20. Remove piston (32) and seal ring (33) from retainer (35). Remove seal ring (33) from piston (32). 21. Remove seal ring (34) from retainer (35).
36. Illustration 12 g00852833 22. Reposition retainer (35). The weight of retainer (35) is approximately 21 kg (46 lb). Remove bearing cup (36) from retainer (35).
37. Illustration 13 g01112246 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 23. Use Tooling (D) and a suitable lifting device in order to position brake housing (3), as shown. The weight of brake housing (3) is approximately 105 kg (231 lb). 24. Remove O-ring seals (38) and remove spring (40) and spool (39) from brake housing (3). Make a note of the orientation and assembly of spring (40) and spool (39). Failure to reinstall the components properly can result in damage to the steering clutches and brakes, and to the transmission. 25. Use Tooling (E) to remove bearing (37) from brake housing (3).
38. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/